Statistical analysis of scrap of valve castings after improvement

After the above improvement measures are taken, the waste of valve castings and the statistics of defect types are shown in Table 1 (internal waste) and table 2 (external waste). A total of 2413.78t valve castings were produced throughout the year, with an internal waste rate of 1.15%, an external waste rate of 1.73% and a comprehensive waste rate of 2.88%.

Casting DefectsAir hole / slag holeShrinkage / porositySand hole / sand inclusionCrackleSticky sandDeformationOther
Quantity8.70.814.976.171.950.565.67
Proportion31.262.9117.8622.177.012.0116.78
The total quantity of internal waste is 27.83t; Proportion of domestic waste in total output: 1.15%
Casting DefectsStomataShrinkage cavityShrinkage porositySlag holeSand inclusionInsufficient pouringEccentricOther
Quantity3.3412.9711.781.126.291.513.900.92
Proportion7.9831.0128.162.6815.043.619.322.20
The total quantity of external waste is 41.87t; Proportion of external waste in total output: 1.73%

From the above statistics, it can be seen that the internal waste rate decreased by 2.39 percentage points, the external waste rate decreased by 2.85 percentage points and the comprehensive waste rate decreased by 5.24 percentage points before and after the improvement of valve castings. After taking improvement measures, the production of valve castings reduced waste, saved a total cost of 569200 yuan, and achieved good economic benefits.

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