As a practical management system in production, the digital pouring and riser process system for cylinder block iron castings is developed for the production site of engine block iron castings. It must be able to adapt to and meet the strict working environment requirements of the production site, and has strong anti-interference ability. The specific requirements are as follows:
(1) Safety and stability
The basic information of cylinder block casting and casting and riser process information are the core content of the production of cylinder block iron castings and the production secrets of enterprises. In order to meet the confidentiality requirements, the system login access rights are set to limit the scope of users of the digital pouring and riser process system of cylinder body iron castings, so as to realize the safety management of the digital pouring and riser process system; at the same time, the system itself should have a security backup mechanism to prevent the “downtime” and other problems, resulting in data loss and irrecoverable. In addition, the digital casting and riser process system of cylinder block iron castings must be strictly tested and operated. It has strong fault tolerance ability, reduces the probability of “downtime” and ensures the stable and reliable operation of the digital system.
(2) Advanced and friendly
On the basis of adopting advanced gating and riser process design theory and method as far as possible, the gating and riser processes selected by digital gating and riser system are all process cases in the actual production of cylinder block iron castings. Through statistical analysis, typical gating and riser processes are summarized, which can effectively solve the key and difficult problems in the actual production of the casting industry. The modular design idea is adopted in the system to reduce the cost The complexity of the system, effectively avoid the system confusion; with a good user interface, can be very good to achieve human-computer interaction.
(3) Sharing and scalability
For the whole project, the digital pouring and riser process system of cylinder body iron castings can complete the data sharing with the central control system, which is convenient for the relevant personnel in the factory to query and retrieve at any time. At the same time, openness is the future of enterprises and one of the driving forces of technological progress. The development and operation environment of digital gating and riser system for cylinder block iron castings should conform to the foundry industry standards, all kinds of gating and riser process information should conform to the national and industrial standards, and the data format of process information should be unified. At the same time, the digital gating and riser system should have good portability, high usability and scalability, leaving room for future development Extension and maintenance of post system.