Numerical simulation of sand casting process of hydraulic turbine blade and improvement of gating system
By designing the test device by pouring method, the thermophysical parameters of glass quartz sand used in actual sand mold […]
By designing the test device by pouring method, the thermophysical parameters of glass quartz sand used in actual sand mold […]
At the place where the upper and lower cores form a diaphragm, chromite ore sand is used to replace ordinary
The diaphragm is connected with the main body of sand casting, stiffener, middle annular structure, oil passage and boss, resulting
ZL114A belongs to Al-Si alloy. A certain amount of Mg is added to Al Si alloy to form Al Si
The sand casting material of gearbox shell is ZL114A aluminum alloy, with high requirements for mechanical properties: tensile strength ≥
Nodular cast iron is a kind of cast iron whose graphite is spherical after treating molten iron with spheroidizing agent.
Al-Si alloy has good casting properties. After modification, inoculation and heat treatment, it has good comprehensive mechanical properties, corrosion resistance
The shrinkage porosity produced in the solidification process of sand castings is mainly predicted by using the shrinkage porosity criterion.
Taking the tractor split sand casting axle housing as the research object, the axle housing is made of zg40mn low
Generally speaking, the higher the pouring temperature of sand casting, the better the fluidity of alloy liquid and the more
Because the deformation of blade sand casting is difficult to predict and control, and the deformation of blade sand casting
The setting of simulation parameters is the same as that of mold filling process. After setting, the calculation and Simulation
From the simulation results of traditional gating system, the following two aspects should be paid attention to when designing the
After the pretreatment, the mold filling simulation experiment of blade sand casting will be carried out. The simulation results are
1.Establishment of finite element model The sand casting process of hydraulic turbine blade is simulated and analyzed by ProCAST software.
We call all the channels of molten metal entering the mold cavity in the mold as the gating system, which
For the same sand casting, different pouring speed corresponds to different pouring time. In the process of molten metal entering
The pouring position of sand casting usually refers to the position of the axle housing in the mold during pouring.
Steel contains no other alloy elements except carbon and a certain amount of silicon and manganese alloy elements for deoxidation.
The judgment of multiple hot spots is to judge the number, size and position of hot spots that may be
The riser can store a certain amount of liquid metal and can feed sand castings. The purpose of feeding is
Because the sand cast turbine blade has the characteristics of extremely complex spatial surface, the three-dimensional spatial coordinate system is
Turbine blade is one of the three major parts of turbine runner (upper crown, lower ring and blade) which is
Turbine blade is one of the three major parts of turbine runner (upper crown, lower ring and blade) which is
In the production of steel castings, the most common casting defects are shrinkage cavity and porosity. The main purpose of
The basic theory and model solving process of flow field, temperature field and stress field simulation in metal casting process
In the solidification process of metal castings, due to the different cooling rate of each part of sand castings, the
The shrinkage porosity produced in the solidification process of castings is mainly predicted by using the shrinkage porosity criterion. There
In order to explore the effect of ultrasonic treatment time on the microstructure and properties of ductile iron, a group
At present, most companies adopt the process of sodium silicate sand casting and V-method casting for production. According to the