Test of mechanical properties of ductile iron casting
(1) Sample preparation. Using sheet tensile samples, first cut a sheet with a thickness of 2 mm from the middle […]
(1) Sample preparation. Using sheet tensile samples, first cut a sheet with a thickness of 2 mm from the middle […]
Fig. 1 to Fig. 3 are isochronous graphs of liquid metal filling pattern of lost foam casting under different pouring
(1) Sample preparation. Cut the samples of three components into 10 mm by wire cutting machine × 10 mm ×
The outer circle diameter is 150mm, the inner circle diameter is 100mm, and the ring thickness is 20mm. The model
Bending strength refers to the ability of materials to bend and crack continuously. HT150 has certain mechanical strength and good
The external geometric dimension is 200mmx100mm, the internal geometric dimension is 150mmx50mm, and the thickness of the model is 20mm.
HT150 belongs to medium strength gray iron castings. Gray iron has good casting performance, simple process and small casting stress,
The test results are shown in the table: Pouring position Total mold filling time (s) Average filling speed (cm/s) Side
Lost foam casting is a special gravity casting. Because of the existence of foam solid shape in the cavity, it
Paint Total mold filling time (s) Average filling speed (cm/s) Low permeability coating 1.18 17.00 Medium permeability coating 1.14 17.54
The test results are shown in the table. Sprue height (mm) Total mold filling time (s) Average filling speed (cm/s)
The solidification process of castings includes phase change, heat and mass transfer, and the heat transfer phenomenon is in the
Figure 1 shows the displacement and overall deformation distribution of sand casting frame after cooling, dropping and unpacking. As can
The test results are shown in the table. Pattern density (g/I) Total mold filling time (s) Average filling speed (cm/s)
After the sand casting frame is poured, it is cooled in the mold cavity until the central riser reaches a
In the filling process of liquid metal in gray iron lost foam casting, there is an air gap between the
The test results are shown in the table: Pouring temperature (℃) Total mold filling time (s) Average filling speed (cm/s)
In the post-processing results of stress field in ProCAST software, there is an option to judge the hot crack trend
Due to the thick section structure and long solidification time of sand casting frame steel castings, the stress field in
High wear resistance, high hardness and good toughness are important indexes of bimetal composite pipe, which are directly related to
In order to specifically and clearly study the temperature change of different parts of the rack with time, it is
The simulation analysis of the temperature field of the frame in sand casting includes the solidification of the frame in
The setting of thermophysical parameters in the simulation process includes the determination of sand casting – zg230-450 and mold –
1) Establishment of 3D solid model There is no solid modeling function in ProCAST software, and the three-dimensional solid model
The quality of bimetallic composite pipe has always been the focus of research, and its bonding interface directly affects its
1) Production process of frame sand casting The sand casting of the frame adopts the pit shape and box cover,
1. Chemical composition design When the diameter of roll body is more than 600 mm, the carbon equivalent is 3.8%
According to the formation mechanism of shrinkage cavity and porosity in sand casting and based on the numerical simulation of
1. Main quality problems of rolls Produced φ 800 mm × 1880 mm high chromium cast iron roll (as shown
The three-dimensional heat transfer mathematical model of numerical simulation of solidification process of sand casting is unsteady heat conduction partial