Defect analysis and process optimization of sand casting of steel castings
In view of the serious casting defects in the small batch production process of ZHY Casting motor shell steel castings, […]
In view of the serious casting defects in the small batch production process of ZHY Casting motor shell steel castings, […]
The two kinds of MNS inclusion defects observed are formed on the surface of oxidized inclusions. According to the literature
Fig. 1 slag inclusion defect on the upper surface of medium and large steel castings after processing, which is visually
Slag inclusion casting defect refers to the casting defect formed by dry sand, coating and other inclusions as molten iron
Different from forged steel parts, steel castings for hull structure have low carbon content and good welding performance. Defective parts
Fig. 1 the visual characteristics of air hole defects on the upper surface of steel casting hub are round, the
1. Improvement measures 1.1 Inspection and control of molding sand performance While maintaining the original test items and requirements of
Bolster and side frame are important running parts on the bogie of rail freight car. They bear the gravity of
The lost foam casting method is flexible and convenient in modeling and pouring, especially for products with complex structure. lost
According to the thinking method of formulating the inspection standard of JCSS hull steel castings in Japan, medium and large
According to the causes, the pores produced by lost foam casting steel castings are divided into the following four categories.
During the pouring process, due to the excessive amount of gas released by the thermal decomposition of the gas mold
Main reasons: when the sand box is under vacuum, the external air is sucked into the mold due to the
Carburizing is one of the common casting defects in the lost foam casting process of steel castings. The carburizing casting
1. internal stress is generated during lining plate casting, resulting in cracks in lining plate; 2. the fracture of the
The specific optimization measures are as follows: set annular external cold iron in sand core 2. The purpose of this
1. Manifestations of cold crack defects Under the joint action of welding stress and other embrittlement factors, the bonding force
Considering the easy realization degree and economic factors of each measure, and using measures 2, 3 and 6, the numerical
Firstly, we take the shrinkage porosity defect in steel castings as an example to explore how the traditional foundry solves
1. Manifestations of undercut defects Undercut is the result of electric arc scouring or melting the base metal near the
1. Fatigue load loading In order to effectively test the influence of multiple casting defects on the fatigue performance of
Through the finite element calculation of fatigue strength and safety factor, the changes of fatigue performance caused by different casting
With the continuous improvement of China’s economic strength and construction level, various steel structure buildings with beautiful appearance, high reliability
1. Cause analysis After preliminary analysis, it is concluded that the main problem in the simulation results of tooling gating
The defects of billet continuous casting mainly include surface defect reconnection, inclusion and scar, scratch and vibration mark. The internal
In order to verify the casting quality effect after process optimization, the trial production of 5 wheel hub steel castings
The root cause of exposed defects after tooth milling is that the internal defects after rough machining are not treated
1. Manifestation of slag inclusion defect Slag inclusion defects are formed by the slag remaining in the weld during welding.
In order to ensure the quality of wheel hub steel castings, the process scheme is optimized, and 14 65 mm
ProCAST software is used to simulate and calculate the scheme before process optimization of wheel hub steel casting. The judgment