Comprehensive Study on the Casting Process Design of a Large Ductile Iron Bearing Cover
Abstract This study investigates the casting process design for a large ductile iron bearing cover used in diesel engines. The […]
Abstract This study investigates the casting process design for a large ductile iron bearing cover used in diesel engines. The […]
Casting defects can significantly impact the quality and reliability of metal components. To produce flawless castings, it is crucial to
Metal casting is a widely used manufacturing process for creating complex metal components. However, it is susceptible to various defects
Metal casting is a complex process used to manufacture various metal components. However, it is prone to several defects that
During casting production, the causes of oxidation slag inclusion defects are: ① The oxide slag on the liquid surface is
As a common casting surface defect, sand inclusion casting defect often occurs in wet casting thick plate castings. Typical sand
Sand inclusion defects are surface defects of wet molding clay sand expansion, which mainly appear on the upper and side
The sand inclusion casting defects of steel castings are relatively serious, because the proportion of product scrapping caused by sand
Casting sand inclusion defects are directly related to production process, mold, sand mixing, molding, core making, lower core box, pouring
In sand casting production, it is often found that castings with sand inclusion, either inside or on the surface, are
The causes of cracks and sand inclusion defects in motor shell steel castings are studied from the perspective of process
During the production of bolster and side frame by green sand casting, sand inclusion defects are found, which are mainly
The two kinds of MNS inclusion defects observed are formed on the surface of oxidized inclusions. According to the literature
Two different MNS inclusion defects were observed in cast steel. Fig. 1 shows the microscopic morphology of the first MNS
The material studied is low alloy steel, and its main alloy elements are common elements such as C, Si, Mn,
Fig. 1 slag inclusion defect on the upper surface of medium and large steel castings after processing, which is visually
Bolster and side frame are important running parts on the bogie of rail freight car. They bear the gravity of
1. Manifestation of slag inclusion defect Slag inclusion defects are formed by the slag remaining in the weld during welding.
Casting porosity This is a small cavity formed by the gas which can not escape during the solidification of metal.
1 Casting porosity (1) Features and inspection methods: After dissection, appearance inspection or flaw detection showed that the pores had