Simulation analysis process of casting defects of wheel hub steel castings
1. Meshing of process modeling Using 3D modeling software creo2 0 carry out three-dimensional solid casting process modeling for castings. […]
1. Meshing of process modeling Using 3D modeling software creo2 0 carry out three-dimensional solid casting process modeling for castings. […]
Wheel hub steel casting is one of the important structural parts of the traction system of a crawler vehicle. The
In recent years, in order to improve the level of digital manufacturing technology in the traditional casting industry, a lot
It is very difficult to deal with the tooth surface defects after finishing. When the precision of large cast steel
Figure (a) shows the beam casting of the crusher (the right side of the casting is the cutting part). The
Shrinkage cavity and porosity are two common casting defects in large steel castings. They are mainly distributed in the last
In the production of steel castings, the most common casting defects are shrinkage cavity and porosity. The main purpose of
The common Pouring Scheme of pouring riser refers to the selection of three cylindrical thermal insulation open risers, which are
Generally speaking, due to the influence of gravity, there are more sand casting defects on the upper surface of steel
The gear blank is made of 20CrMoH, which belongs to low alloy structural steel. The liquidus temperature reaches 1511 ℃,
Due to the high pouring temperature of steel castings, in order to improve the heat resistance of coated sand, special
In the casting production of steel castings, the most common defect is shrinkage cavity and porosity casting defect, and the
Low alloy steel has a wide application prospect because of its low content of alloying elements, low cost and excellent
Most of the shovel teeth of roadheader work in the environment of high impact, high wear and high hardness, so
The design of sand casting process plays a key role in the quality of castings. The traditional process design of
1) For small and medium-sized castings (especially investment precision castings), they have small volume, light weight and less processing capacity.
The figure shows the solidification of cast steel valve body castings at different times. It can be seen from the
High manganese steel, also known as Hadfield steel, was invented by Robert Hadfield in 1882. Ordinary high manganese steel is
Compared with cast iron, the pouring temperature of cast steel is higher, which is more than 1560 ~ 1620 ℃
1.Poor ultrasonic penetration The complex interface of coarse grain and uneven structure enhances the scattering of ultrasonic wave, and the
For example, the liquid filling state of the casting at different times is represented. The red represents the molten metal
At present, the manufacturing processes of bucket teeth of excavators in China are sand casting, forging and precision casting. In
Although the casting defects produced in the casting process of steel castings are similar to those produced by ingot casting,
(1) Melting of cast steel. Cast steel must be melted in electric furnace, mainly electric arc furnace and induction furnace.
Cast steel refers to the steel specially used for manufacturing steel castings. When the strength requirements of castings are high
Due to the characteristics of steel castings, almost all industrial departments need steel castings, which are widely used in ships
1.Greater design flexibility This design has the greatest freedom to choose the shape and size of castings, especially complex shapes
Steel castings refer to parts made of cast steel, which have similar properties to cast iron, but better strength than
After trial production for many times, a set of skills of white mold burning empty shell of stmma bridge shell
Due to the structural characteristics of the axle housing, the spiral case opening can only be placed upward and horizontally.