The automated grinding of large engine cylinder block castings faces significant challenges due to structural complexity and multi-variety production requirements. […]
Mouse-tail defects, characterized by irregular linear grooves on the lower surfaces of thick sand casting parts, are critical challenges in
To achieve vehicle lightweighting, we established a solid model of an aluminum alloy steering knuckle and conducted multi-condition topology optimization
Precision investment casting is a critical process for manufacturing complex components in aerospace and industrial gas turbine applications. This study
The manufacturing of excavator casting parts demands precision due to their complex geometries and harsh operating conditions. The bucket front
Lost foam casting (LFC) is widely adopted for manufacturing thin-walled shell components like oil pans due to its advantages in
The tractor casting industry faces significant challenges in producing defect-free axle housings, particularly with shrinkage porosity and cavity defects exceeding
Casting defects in large screw compressor cylinders made of ZG15Cr13 martensitic steel pose significant challenges due to the material’s inherent
In sand casting processes, coating application on mold/core surfaces prevents direct contact between molten metal and sand particles, significantly reducing
The manufacturing of steel castings for railway freight car components, such as the K6 swing bolster, demands precision in process
Green sand casting, utilizing clay-bonded sand molds, remains a dominant method for producing iron castings due to its cost-effectiveness and
We encountered significant challenges during the trial production of a four-cylinder diesel engine cylinder block with an integrated gear chamber
Our company has achieved breakthrough progress in engine cylinder block cleaning through comprehensive automation process innovation. This article systematically presents
Ductile iron castings, particularly end cap components for railway engines, require stringent quality control due to their structural complexity and
1. Water Jacket Core Breakage in EA113 Cylinder Blocks 1.1 Defect Characteristics Core fractures predominantly occurred at the bottom center
Lost foam casting relies heavily on efficient sand compaction to replicate complex geometries. This study addresses critical defects like casting
Blow hole defects represent a persistent challenge in resin coated sand castings, particularly for valve components produced via automated lines.
Furan resin sand casting parts generally exhibit superior quality compared to clay sand counterparts, yet improper material selection, process design,
The engine cylinder block serves as the core component determining lubrication efficiency and operational reliability. Among critical quality metrics, cylinder
High-toughness ductile iron cylinder heads for marine diesel engines exhibit unique challenges due to their complex geometry and material solidification
Nitriding is a thermochemical process where nitrogen atoms diffuse into the surface of metal alloys to form a nitride-rich layer,
Sand casting remains a cornerstone of modern manufacturing for complex metal components, accounting for approximately 44% of global casting production.
This study investigates the fracture mechanism of an HT150 grey cast iron counterweight that failed during bolt assembly. Through systematic
As castings manufacturers across Europe confront unprecedented headwinds, the European Foundry Industry Sentiment Indicator (FISI) reveals alarming trends. June 2023
As an engineer at Changshu Tiandi Coal Machinery Equipment Co., Ltd., I have dedicated years to improving the casting process
The advancement of intelligent and green manufacturing has become a pivotal direction for China’s industrial transformation. As a fundamental sector
In industrial maintenance operations, ball mill drum liner nuts frequently loosen due to prolonged exposure to friction, material impact, and
Large semi-autogenous grinding (SAG) mills are critical for mineral processing operations, yet their efficiency is frequently compromised by premature liner
Rolling mill vibration theory is critical for sheet quality and equipment stability. This work addresses horizontal nonlinear vibrations through fractional-order
The lightweight design of automotive components critically supports overall vehicle weight reduction, enhances product quality, and drives cost efficiency. This
