Reduce sand hole and air hole defects of large steel castings
How to overcome the shortcomings of quartz sand and significantly reduce the sand holes and pores of large and medium-sized […]
How to overcome the shortcomings of quartz sand and significantly reduce the sand holes and pores of large and medium-sized […]
At present, the manufacturing processes of excavator bucket teeth in China mainly include sand casting, forging manufacturing and precision casting.
The bucket teeth on the excavator are the combination of the tooth tip and the tooth seat (see Fig. 1
The casting simulation software ProCAST can predict the casting defects such as shrinkage porosity, shrinkage cavity and slag inclusion in
The process scheme is put into production after being determined by casting CAE simulation, and all valve castings are qualified
The working environment of valve castings for petrochemical industry has the characteristics of high temperature, high pressure and hydrogen (including
Pouring temperature, shell preheating temperature, investment casting pouring speed and other process parameters are very important to the molding quality
After the above improvement measures are taken, the waste of valve castings and the statistics of defect types are shown
According to the causes of valve casting defects, we have taken improvement measures mainly from the following aspects: (1) Properly
There are many reasons for casting defects. Gating system, pouring temperature and flow speed of molten liquid, casting size and
The crack defects can be greatly reduced and eliminated by improving the main key process methods in the manufacture of
Lost foam casting numerical simulation technology has become a powerful simulation and simulation technology, and goes deep into all aspects
As shown in Figure 1: after the investment casting pouring starts, the liquid fills the main sprue in about t
It mainly studies the lost foam casting of gearbox box, first carries out three-dimensional modeling, then carries out linear repair,
ProCAST is a professional computer simulation software for optimizing lost foam casting process. We can use ProCAST simulation software to
Casting defect Cause Improvement measures Increase or decrease in outer diameter The external mold shrinks and deforms, the direction of
ZHY casting has developed a frame shell casting with material grade of HT250 and overall dimension of 1300 mm ×
As shown in the figure, the porosity results of numerical simulation of nodular cast iron are mainly used to judge
In the process of casting, various casting defects may be formed on the surface and inside of the casting due
Under the same production conditions, the process yield and scrap rate of three different casting process schemes were obtained. Scheme
Shrinkage cavity in sand casting is a common casting defect, which is basically a volume loss defect. According to the
It can be seen from the chemical composition analysis, microstructure metallography and SEM observation results of the part alloy that
Through comprehensive analysis of the test results, it can be seen that: (1) The slight difference of graphite morphology in
The structure of horizontal centrifuge is simple, and abnormal vibration of centrifuge spindle occurs from time to time. The abnormal
During the cooling and solidification process of cylinder liner, the cooling water from the outer wall metal mold and impacting
Inoculant is added during the post-treatment of molten iron furnace, and the melting point of inoculant is generally 1300 ~
See Table 1 for the chemical composition of metal mold centrifugal casting vanadium titanium alloy gray cast iron cylinder liner.
The cast iron cylinder liner of diesel engine is generally produced by metal mold centrifugal casting. In production, it is
The structure of the flywheel housing is relatively complex and belongs to a typical thin-walled shell structure. Due to the
The flywheel housing is an extremely important power output component in the vehicle power system, and it is also a