Defects of sand inclusion and scab in steel casting and preventive measures
Sand inclusion refers to that there is a layer of metal lump or sheet on the surface of the casting, […]
Sand inclusion refers to that there is a layer of metal lump or sheet on the surface of the casting, […]
7 Discoloration and spots (1) characteristics: There are different colors and spots on the casting surface. (2) Causes: ① Improper
1) Prediction of shrinkage porosity and porosity Shrinkage cavity and shrinkage porosity are the holes that appear when the temperature
4.Casting deformation (1) characteristics: ① Overall deformation or local deformation; ② the geometric drawing of the die casting is inconsistent.
1 casting strain (1) characteristics: ① Along the opening direction, the surface of the casting shows a line like scratch
Features: the fracture surface of the casting is gray black, and the mechanical properties are obviously low. Through metallographic examination,
Thinking of solving die casting defects Because the causes of each defect come from many different influencing factors, so in
Features: a layer of clear and dense black spots can be seen on the upper surface of the fracture surface
The casting process of part structure usually refers to that the structure of the part itself should meet the requirements
(1) The influence of chemical composition on carbon equivalent is the biggest. In heavy section ductile iron, carbon equivalent should
(1) Casting pinhole Measures to prevent pinholes: a. It is strictly prohibited to use polluted cast aluminum alloy materials, materials
Anti whitemouth phenomenon On the section of iron castings, the opposite phenomenon of normal section appears. In the central part
Graphite floating means that there are a large number of graphite balls on the upper surface of the casting, and
There are three types of slag addition: the first type of coarse slag is 2mg · SiO2 + MGS or
The following measures can be taken: (1) When wet casting is adopted, the moisture content in the sand must be
Features: Coarse graphite: the size of graphite in the metallographic structure is very large, or there is massive graphite, and
Features: Poor lower core (core deviation, core dropping, sand squeezing and core breaking) Causes: A. Mask is not adjusted well,
When the wall thickness of high-temperature alloy castings such as adjusting piece and sealing piece is changed from 1.1mm to
Phenomenon One of the most common defects in the production of nodular cast iron is subcutaneous porosity. Subcutaneous porosity is
Features: The white cast is hard and brittle, and it is difficult to break and turn white Causes: A. Casting
The shrinkage porosity and porosity are more common in ductile iron than in ordinary gray iron. To prevent them, more
Features: After removing the riser, there is less meat in the neck of the riser. Causes: The shape and size
Features: Invasive pore: the pore size is generally large, in the shape of round, ball or pear; the pear shaped
6 Non metallic hard point (1) Features and inspection methods: In the process of machining or after machining, the appearance
1.Deformation Long and plate castings are easy to deform. After some castings are processed, they will deform after a period
Features: Shrinkage cavity: the hole with large volume, rough wall surface and irregular shape in the casting Shrinkage porosity: a
Features: A cavity or apparent lack of flesh containing sand particles on or within the surface of a casting Causes:
In the thick section of the casting, at the hot spot or the axis where the final solidification takes place,
Features: During the molding operation, there is sand sticking on the formwork, and the mold cavity has such phenomena as
Inside, on or near the surface of the casting, there are smooth holes of different sizes, round, long and irregular