Concept and design principle of riser in sand casting
The riser is a structure for storing molten metal in the mold, which is used to compensate for the possible […]
The riser is a structure for storing molten metal in the mold, which is used to compensate for the possible […]
After any liquid metal is injected into the mold, it goes through three interrelated shrinkage stages from pouring temperature to
1. Model transformation and mesh generation The coupler body and sand casting process are modeled by proe and exported by
① Furan resin sand process The average amount of resin added is 0.9%, the amount of curing agent added accounts
Mainly analyzes and summarizes ZHY Casting optimized sand casting process from the aspects of product quality, scrap rate, product quantity,
The coupler body of type 17 coupler is a complex medium and small steel casting with the overall size of
The coupler knuckle is connected with the coupler body through the coupler knuckle pin. During the operation of the vehicle
Firstly, the original sand casting process of 17 type coupler body and 16 type coupler tongue is simulated and analyzed,
After the production line of type 16 knuckle product is arranged and runs well, the trial production of the product
The hook tongue adopts the improved sand casting process scheme to simulate the mold filling and solidification process. The pouring
There are 14 sand cores in the motor shell in total, and the assembly of sand cores is shown in
During the running of the freight train, the coupler tongue will be frequently pulled and compressed. During the pulling, the
In the process of sand casting, the performance of sand mold is one of the key factors affecting the final
The total number of cracks in the motor shell produced by furan resin sand casting process is about 70, while
In view of the problems and deficiencies existing in the existing furan resin sand process, motor shell sand mold casting
① Analysis on the original pouring system of motor shell See Fig. 1 for the original pouring system of motor
Sand casting process simulation technology introduction in the process of national economic development, sand casting industry, as an important part
Before the proportion of molding sand is proposed, the basic range of molding sand properties should be determined according to
Casting sand inclusion defects are directly related to production process, mold, sand mixing, molding, core making, lower core box, pouring
The defect distribution of sand castings after processing is shown in Figure 1, figure 2 and figure 3. The sand
In sand casting production, it is often found that castings with sand inclusion, either inside or on the surface, are
Process design is very important to the quality of sand casting. Even if other conditions are met, if the process
1. Optimization of sand casting gating system for mud pump body According to the simulation results of sand casting process,
After the sand casting is cleaned, the fluorescent wet magnetic particle flaw detection is carried out. The total number of
Chapter 1: The Basic Process Flow of Resin Sand Casting Resin sand casting is a popular method for creating metal parts
Due to the different cooling rate of each part of the sand mold casting of the mud pump body during
The quality status of castings after sand dropping and shot blasting in the two sand mold casting process tests is
The solidification process of sand casting mud pump body is accompanied by complex processes such as heat transfer, phase transformation,
The simulation results of the filling process when the pump body of sand casting mud pump is poured by the
After determining the geometric characteristics, modulus and other parameters of sand castings, the feeding system can be designed. The following