Investment Casting Impeller in Pump and Turbine Applications
Introduction Investment Casting Impeller components play a crucial role in the performance and efficiency of pumps and turbines. Their ability […]
Introduction Investment Casting Impeller components play a crucial role in the performance and efficiency of pumps and turbines. Their ability […]
The pump cover developed by sand casting manufacturers is one of the key components of marine dredging pumps. Its function
1 Pump body materials, structural characteristics and requirements The annual corrosion rate of zirconium is less than 0.05 mm, and
Based on the simulation and optimization scheme under the virtual conditions, according to the process planning route, the mold is
Based on the above comprehensive evaluation of the casting process plan, the casting simulation software is used to simulate the
1) Gating system design According to the above parting surface and sand core of ductile iron castings, the gating system,
According to the above casting process analysis and site production conditions of the foundry, the casting process route is determined
Preset the machining allowance in the customer’s part drawing, reserve the castable hole that is convenient for the fixation of
The engineering plunger pump is the key component of the hydraulic system of construction machinery. During the operation of the
Since the external characteristics of casting defects are characterized by porosity, the following measures have been taken: (1) Reduce the
1. Modeling and core making process The sand-coated iron molding process is adopted, with the thickness of the sand-coated layer
Pump and valve products are widely used in petroleum, chemical industry, hydropower station, nuclear power station and other fields. For
Test block No. C Si Mn P Cu Mo S RE Mg Y30-1 3.37 2.25 0.58 0.022 0.53 0.32 0.01
Three wear-resistant pump body castings were poured in production, and three attached cast test blocks were taken. The numbers of
1. Spheroidization Select the spheroidizing method of the dam type spheroidizing ladle rushing method, select the mixed rare earth spheroidizing
During the use of the wear-resistant pump body casting, the high-density hard particles move close to the cavity wall, thereby
1. Selection of C and Si For wear-resistant pump body castings, the selection of C content should not only ensure
The wear-resistant pump body casting is the main part of the pumping system. As the pumping system used in mining
Furan resin sand is used for molding, and the 24h strength of sand mold (core) is controlled σ b≥1.0 MPa;
The castings without riser system were introduced into magma, and the pouring posture of the connecting flange at the top
Fig. 1 shows the current mainstream pump casing casting process. The water system is injected at the parting surface height
The dual-phase steel pump casing has the common characteristics of cast steel: high melting point, poor fluidity, large shrinkage, easy
The pump casing is the main part of the water pump, which is mostly made of dual-phase steel. Different grades
The single suction pump casing is a box type casting, and its structure is shown in the figure. Casting defects
1. White mold making Due to the large size of the vacuum pump shell casting, the white mold of the
In order to verify whether the top pouring process is reasonable, whether the molten iron mold filling can ensure the
The chemical composition of molten iron is shown in Table 1. The double wire feeding spheroidization process with cover is
1. Optimization of sand casting gating system for mud pump body According to the simulation results of sand casting process,
Due to the different cooling rate of each part of the sand mold casting of the mud pump body during
The solidification process of sand casting mud pump body is accompanied by complex processes such as heat transfer, phase transformation,