Cracking and failure of the steel casting for the front support of the boom
Certain type of 30t excavator has experienced several instances of cracking and failure of the front support during casting. The […]
Certain type of 30t excavator has experienced several instances of cracking and failure of the front support during casting. The […]
The acceleration of urbanization in China has promoted the increasing demand for infrastructure construction such as highways and railways, as
1. Process Measures (1) The riser on the long platform of the support steel casting was originally placed in the
1. Basic information of steel castings Support type steel castings, material: ZG310-570, unit weight: 12.8kg, structural characteristics: support structure, with
After pouring, the internal quality and surface quality of the IP inner cylinder steel casting meet the technical requirements, which
CAE simulation of casting process can increase design functions, reduce design costs, and shorten design cycles; And continuously optimize the
Due to the small space and large wall thickness in the steam inlet chamber of the inner chamber of the
Due to the adoption of a wall riser process for the medium pressure inner cylinder steel casting, the main core
In order to achieve feeding of the riser to the casting, it is necessary to ensure that the solidification time
Due to the high pouring temperature of steel castings, which typically ranges from 1520 to 1620 ℃, the surface of
The causes of casting defects in the trial production of guide rail steel castings were analyzed, and the specific results
The material of the guide rail steel castings is ZG32MnMo. Using the company’s current 3T alkaline arc furnace smelting and
Casting shrinkage refers to the shrinkage of the solidification and cooling process of liquid metal, which causes the dimensions of
Casting shrinkage refers to the shrinkage of the solidification and cooling process of liquid metal, which causes the dimensions of
The solidification time of a steel casting depends on the ratio of its volume to surface area, which is called
Cast steel has high pouring temperature, poor fluidity, and strong thermal impact and scouring force on the sand mold caused
Determining the pouring position is an important step in casting process design, which is related to the internal quality of
1. Difficulty in mold filling of steel castings According to the casting process manual, when the maximum contour size of
1. Structural characteristics The structure of the guide rail steel casting is shown in figure, with the following structural features.
Based on the analysis of the structural characteristics and casting process difficulties of a certain equipment’s steel casting guide rail,
1. Orthogonal experimental design In sand mold casting, pouring temperature and pouring speed are two important parameters in the sand
Due to the defects of insufficient pouring at the top of the cylindrical part of the shell in Scheme 1
1. Chemical composition The shell steel casting is made of ZG270-500 alloy, which has a certain degree of plasticity and
Steel castings are widely used in the fields of mining machinery, transportation, locomotive traction, lifting machinery, and wind power. Sand
The surface quality of steel castings after welding repair shall meet the following requirements: ① For non machined surfaces, the
For welding repair of important steel castings, post weld heat treatment is generally required to eliminate thermal stress after welding
The welding repair of steel castings should be carried out before the heat treatment of the steel castings. All welding
Preheating is a key process to ensure the welding repair performance and quality of steel castings. The preheating temperature required
Before welding repair of steel castings, necessary pre welding preparations should be carried out. Firstly, it is necessary to determine
The chemical composition and mechanical properties of steel castings must comply with the relevant provisions of GB/T 40805-2021 “General Technical