Wet molding clay sand for railway steel castings
The production of wet molding clay sand steel castings abroad has a long history of application and development. According to […]
The production of wet molding clay sand steel castings abroad has a long history of application and development. According to […]
There are many factors affecting the cutting performance of gray cast iron in actual production, which are generally analyzed from
During the trial production of coupler steel castings, the process scheme is continuously optimized and the casting quality is continuously
At the initial stage of trial production of hook body and tongue steel castings, the original process scheme is still
The coupler knuckle is connected with the coupler body through the coupler knuckle pin. During the operation of the vehicle
It mainly simulates and optimizes the process of two parts: 17 coupler body and 16 coupler tongue, which are important
Visual inspection is not only the first step in the delivery inspection of cast steel joints, but also an essential
Due to the existence of graphite in common gray cast iron, and the tensile strength of graphite is almost zero,
Firstly, the original sand casting process of 17 type coupler body and 16 type coupler tongue is simulated and analyzed,
After the production line of type 16 knuckle product is arranged and runs well, the trial production of the product
The improved process scheme is adopted for the hook body steel casting to simulate the mold filling and solidification process.
The hook tongue adopts the improved sand casting process scheme to simulate the mold filling and solidification process. The pouring
There are 14 sand cores in the motor shell in total, and the assembly of sand cores is shown in
During the running of the freight train, the coupler tongue will be frequently pulled and compressed. During the pulling, the
The wet molding clay sand process of railway steel castings is a more traditional and difficult to control energy-saving and
At present, in order to make gray cast iron achieve high strength, excellent casting performance and processability, casting engineers at
In terms of detection methods, GB7233-09 focuses on the near-field area of ultrasonic flaw detection, and adds a near-field resolution
Figures 1 to 3 show the simulation analysis results of the casting solidification process of the hook tongue. Figure 1
Figure 1 to figure 4 show the simulation analysis results of the hook tongue filling process. Figure 1 shows the
Firstly, cast the steel castings of the coupler according to the original casting process design. The main problems exposed are:
According to the technical requirements of hook body steel castings, in order to simplify the casting process and ensure the
1. Model transformation and mesh generation The coupler knuckle and its casting process are modeled by UG, and then the
The cracks of the motor shell are typical thermal cracks. There are more than 40 cracks and more than 80
Type 16 coupler knuckle is a complex small steel casting. The overall size of the steel casting of coupler knuckle
In the process of sand casting, the performance of sand mold is one of the key factors affecting the final
By adding different content of copper and different ratio of copper and chromium, the mechanical properties and cutting properties of
The steel castings of coupler body are the key parts of vehicle connection, which have a significant impact on driving
Figure 1 shows the temperature distribution results of the hook body 5 s after it starts to solidify. The solidification
Figures 1 to 4 show the simulation analysis results of the mold filling process of hook steel castings. Figure 1
The coupler body and casting process are modeled by proe and exported by Parasolid interface file format XT mesh file,