Ultrasonic flaw detection of casting defects of medium and large steel castings
Ultrasonic flaw detection mainly detects the near surface and internal quality of steel castings, and the internal quality of steel […]
Ultrasonic flaw detection mainly detects the near surface and internal quality of steel castings, and the internal quality of steel […]
From January to March 2020, ZHY Casting used the above process to produce 200 motor housings in small quantities. Basically,
When designing the structure of sand castings, we should not only consider the requirements of mechanical properties and working performance,
The mud pump body of sand casting is made of ZG35, which belongs to medium carbon cast steel, with high
After analyzing the defects, another improvement scheme is made, as shown in the figure. In the original scheme, the investment
The sand sticking parts of the bolster and side frame are mainly concentrated near the inner sprue and the root
During the production of bolster and side frame by green sand casting, sand inclusion defects are found, which are mainly
In 2014, ZHY Casting introduced a small lost foam casting production line, mainly for the development of castings for waste
① Molten steel smelting process Element C% Si% Mn% P% S% Cu% Range 0.10-0.28 0.20-0.45 0.30-0.68 ≤0.035 ≤0.035 ≤0.30 5T
In the field inspection, we should focus on the parts prone to casting defects. According to my experience in the
Fig. 1 and 2 fracture of anchor claw in drop test, which is visually characterized by brittle fracture. The main
There are two main classification methods for sand casting gating system of mud pump body: one is that it can
In 2020, the international and domestic economy went down seriously, the domestic foundry industry was in great depression, and many
The two kinds of MNS inclusion defects observed are formed on the surface of oxidized inclusions. According to the literature
Two different MNS inclusion defects were observed in cast steel. Fig. 1 shows the microscopic morphology of the first MNS
At present, the new technologies and methods to reduce the carburization of steel castings mainly include negative pressure combustion empty
The material studied is low alloy steel, and its main alloy elements are common elements such as C, Si, Mn,
Fig. 1 slag inclusion defect on the upper surface of medium and large steel castings after processing, which is visually
Unreasonable pouring speed setting of investment casting will also produce insufficient pouring defects. In order to determine the reasonable pouring
Slag inclusion casting defect refers to the casting defect formed by dry sand, coating and other inclusions as molten iron
Another investment casting thin-walled steel casting of ZHY casting was under poured in the trial production process, and the defects
Different from forged steel parts, steel castings for hull structure have low carbon content and good welding performance. Defective parts
Fig. 1 the visual characteristics of air hole defects on the upper surface of steel casting hub are round, the
In the casting defect scheme, the actual pouring temperature is 1560 ℃, and the actual average pouring speed is 0.38
Use the tool with diameter d = 30mm and bottom corner radius r = 2mm for semi rough machining, create
1. Improvement measures 1.1 Inspection and control of molding sand performance While maintaining the original test items and requirements of
The lost foam casting method is flexible and convenient in modeling and pouring, especially for products with complex structure. lost
Hot crack: the crack is an irregular curve, the inner surface is rough and black brown iron oxide. Cold crack:
The support size of a thin-walled steel casting is 400 mm × 310 mm × 270 mm, minimum wall thickness
Because the exhaust rib is not set in the original scheme, the simulation shows that the gas pressure in the