Analysis and optimization of casting defects in trial production of railway steel castings
The basic technological process of trial production of railway steel castings is introduced, the final technological scheme (serving the mass […]
The basic technological process of trial production of railway steel castings is introduced, the final technological scheme (serving the mass […]
The test piece shall be cut in the area where the casting defects are concentrated as far as possible in
The description and general impression of casting defects of various cast steel joints are as follows: (1) The four cast
Bowl lining steel castings are the products produced by the machinery factory of Shougang Mining Company. The material is wear-resistant
The practical and reliable criterion of shrinkage porosity and shrinkage cavity defect is the most key content for the accurate
More advanced methods are adopted to accurately predict the shrinkage cavity and porosity defects in the solidification process of steel
Some typical samples were selected to analyze the distribution characteristics of casting defects. (1) ZG-03 is a multi pipe intersection
For the simulation of nodular iron castings, the following simulation test is carried out by taking the actual nodular iron
The formation of shrinkage porosity is due to the wide crystallization temperature range of the alloy, which tends to paste
The foundry industry has a civilization history of more than 6000 years in China, and now it is facing the
1.Principle introduction During metal solidification, the volume shrinkage and solidification shrinkage between liquid and solid phase lines are the main
Shrinkage cavity and porosity defects are common defects in casting production. One of the purposes of numerical simulation of casting
The casting defects of coupler tongue include crack, sand inclusion, mechanical sand sticking and other defects. In the actual trial
After years of development, the prediction criterion of shrinkage porosity and shrinkage defects of steel castings has reached a high
According to the summary, a total of 50 casting defects were found in 24 cast steel joints, and the average
Shrinkage cavity and porosity defect is one of the most common defects in the casting process. The prediction of the
Many parts of construction machinery such as bulldozers and excavators are cast steel castings, which often have shrinkage defects. Light
The main casting defects of coupler body include crack, air hole, sand inclusion and mechanical sand sticking. The main parts
Different steel casting production processes determine different production processes, but they can be basically divided into process design, model making,
The steel castings were trial produced in two batches, and the first time was qualified, and the second time there
In order to verify the feasibility and universality of the proposed process design improvement method, three typical steel castings produced
The shrinkage rates of several common iron carbon alloys are shown in the table. It can be seen from the
Through the production verification of product k141 and the implementation of lack of vision countermeasures, it can be seen that
The acceptance specifications of steel castings have realized that the outer surface of steel castings is more important, because the
Casting is a process for producing products with liquid metal. The basic technology in mechanical industry includes manufacturing, welding, forging
The basic cause of concentrated shrinkage defects in castings is that the liquid shrinkage and solidification shrinkage of the alloy
Firstly, the basic process flow of trial production of coupler products, the main process equipment and process methods used by
In terms of detection methods, GB7233-09 focuses on the near-field area of ultrasonic flaw detection, and adds a near-field resolution
The cracks of the motor shell are typical thermal cracks. There are more than 40 cracks and more than 80
The total number of cracks in the motor shell produced by furan resin sand casting process is about 70, while