Process Optimization for Minimizing Porosity in Castings
In our production facility, we encountered a persistent and costly challenge: a high scrap rate due to porosity in casting […]
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Analysis and Mitigation of Shrinkage Porosity in Casting Defects
Shrinkage-related defects, including porosity, cavities, and microstructural irregularities, remain critical challenges in metal casting processes. This paper systematically examines the
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Resin Sand Casting: A Comprehensive Guide to Optimization and Challenges
In my years of experience with resin sand casting, I have observed that this process is pivotal for producing high-quality
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Investigation on Stress Model and Surface Crack Initiation Mechanism in Grey Cast Iron Compression Specimens
In engineering practice, grey cast iron is widely used for load-bearing components due to its favorable compressive properties. The compression
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Sand Casting Process Development with CAD/CAE/CAM Integration
In modern industrial production, the demand for high-quality cast components with complex geometries and superior mechanical properties has intensified. As
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Riser Design Methodology for Steel Castings: A Comprehensive Analysis of Traditional and Simulation-Based Approaches
The production of high-integrity steel casting components is paramount in heavy-duty industries, particularly for equipment like coal shearers which operate
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Porosity Prediction in Aluminum Alloys via Counter-Gravity Sand Casting: A Comparative Study of Criteria Functions
In my extensive research on casting processes, I have focused on the pervasive issue of porosity defects, particularly in aluminum
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Large Vacuum Precision Casting Furnace for Aviation Casting Parts
As a researcher deeply involved in the advancement of vacuum metallurgy, I have witnessed the growing demand for large-scale casting
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Process Design and Validation of High-Speed Punch Disc in Ductile Iron Casting
This paper presents a comprehensive methodology for producing large-scale ductile iron castings through the case study of a 38-ton punch
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In-Depth Analysis and Prevention of Cracks in Precision Lost Wax Castings
In the production of precision lost wax casting components, particularly those with stringent quality requirements for critical applications, the occurrence
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Production of Export Valve Steel Castings Using Furan Resin Sand
In recent years, the demand for high-quality steel castings in international markets, particularly from regions like the European Union and
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Mechanization of Molding Shops for Medium and Large Castings in Small-Batch Production
From a designer’s perspective, I can confidently assert that the use of continuously mixed self-hardening sands for molding represents the
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Improvement of Nodular Cast Iron Driving Wheel Casting Process
In my experience as an engineer involved in foundry operations, the casting of large components such as driving wheels for
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Blowhole Defect Prevention in ZG35 Steel Castings Using Alkaline Phenolic Resin Sand
In recent years, the adoption of ester-cured alkaline phenolic resin sand for steel castings has increased significantly due to its
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Advances in High Manganese Steel Casting and Numerical Simulation
In the field of industrial materials, high manganese steel casting has long been recognized for its exceptional wear resistance and
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Solving Carburization in Lost Foam Casting of Steel Castings with Novel Pattern Material EMB
The pursuit of high-integrity, dimensionally precise, and cost-effective manufacturing methods has long driven innovation in the foundry industry. Among various
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Porosity Prediction in Aluminum Alloy Sand Castings: A Comprehensive Comparative Study of Criteria Functions
In the field of metal casting, the solidification process is a critical phase where liquid metal transforms into a solid
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Application of Numerical Simulation in Sand Coated Iron Mold Casting
In the field of metal casting, sand coated iron mold casting has emerged as a significant technological advancement, combining the
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Design of a Low-Cost, Semi-Automated Cleaning Equipment for Disc and Sleeve Casting Parts
The foundry industry serves as a foundational pillar for critical sectors such as automotive, aerospace, machinery, and marine engineering. The
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Key Control Points in V-Process Casting of Complex Large Plate Gray Iron Castings
In the realm of foundry engineering, the production of large plate castings, especially those with intricate geometries, has always presented
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Lost Foam Casting: A Comprehensive Guide to Defect Analysis and Prevention
In my years of hands-on experience within the foundry industry, few processes have presented such a unique blend of promise
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Porosity in 202 Stainless Steel Investment Castings
In my extensive experience within the precision foundry, the persistent challenge of porosity defects has been a focal point of
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Low-Pressure Casting Process for High-Quality Aluminum Alloy Shell Castings
In recent years, with the development of military products toward lightweight, rapid deployment, and cost-effectiveness, high-strength, high-toughness aluminum alloy shell
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Understanding and Controlling Shrinkage in Ductile Iron Castings
In the production of ductile iron castings, the occurrence of shrinkage defects remains a persistent and critical challenge. These defects,
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Lost Foam Casting in Automotive Engine Cylinder Block Castings
Abstract The manufacturing level of diesel and gasoline engine cylinder blocks reflects the developmental progress of a nation’s automotive industry.
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Heat Treatment of Ductile Iron Castings
In my extensive experience with metallurgical engineering, I have observed that ductile iron castings represent a pivotal advancement in materials
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Blended Teaching Reform in Precision Investment Casting Practice
As an instructor involved in engineering training, the sudden onset of the pandemic fundamentally disrupted traditional hands-on teaching methodologies, particularly
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Casting Process and Defects Analysis for Iron Castings with Furan Resin Sand
As a foundry engineer with extensive experience in sand casting processes, I have dedicated significant effort to understanding and optimizing
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Duplex Melting Process for Machine Tool Castings
In my extensive experience in the foundry industry, I have observed that the duplex melting process combining blast furnace and
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Unlocking Superior Tribological Performance: A Deep Dive into Sulfurized Layers on Grey Iron Casting
Grey iron casting stands as a cornerstone material in mechanical engineering, prized for its excellent castability, good machinability, inherent damping