Casting defects of coupler tongue in trial production of railway steel castings
The casting defects of coupler tongue include crack, sand inclusion, mechanical sand sticking and other defects. In the actual trial […]
The casting defects of coupler tongue include crack, sand inclusion, mechanical sand sticking and other defects. In the actual trial […]
According to the summary, a total of 50 casting defects were found in 24 cast steel joints, and the average
In the process of gray cast iron cutting experiment, the measurement cycle is 20 s, the cutting length of the
The level of numerical simulation has reached a high level in developed countries, especially in the United States and Europe
The main casting defects of coupler body include crack, air hole, sand inclusion and mechanical sand sticking. The main parts
1.Problem description Sand casting boom steel casting, steel casting No. 322232642, is an accessory of atlas process engineering machinery rock
When designing steel castings, the sensitivity of the mechanical properties of cast alloys to the wall thickness of steel castings
The steel castings were trial produced in two batches, and the first time was qualified, and the second time there
The shrinkage rates of several common iron carbon alloys are shown in the table. It can be seen from the
The graphite morphology of the two gray cast iron samples is shown in Figure 1. It can be seen from
After any liquid metal is injected into the mold, it goes through three interrelated shrinkage stages from pouring temperature to
Thin wall structure accounts for more than 65%, the wall thickness of thin wall is 14-15mm, and the wall thickness
After visual and magnetic particle flaw detection of cast steel joints, ultrasonic flaw detection shall be further carried out. Ultrasonic
1. Model transformation and mesh generation The coupler body and sand casting process are modeled by proe and exported by
① Furan resin sand process The average amount of resin added is 0.9%, the amount of curing agent added accounts
The basic cause of concentrated shrinkage defects in castings is that the liquid shrinkage and solidification shrinkage of the alloy
The multi-element alloy additive is designed according to the research results at home and abroad on the influence of Alloying
The coupler body of type 17 coupler is a complex medium and small steel casting with the overall size of
In the process of gray cast iron cutting experiment, the measurement cycle is 20 s, the cutting length of the
During the trial production of coupler steel castings, the process scheme is continuously optimized and the casting quality is continuously
The coupler knuckle is connected with the coupler body through the coupler knuckle pin. During the operation of the vehicle
Visual inspection is not only the first step in the delivery inspection of cast steel joints, but also an essential
Due to the existence of graphite in common gray cast iron, and the tensile strength of graphite is almost zero,
After the production line of type 16 knuckle product is arranged and runs well, the trial production of the product
The improved process scheme is adopted for the hook body steel casting to simulate the mold filling and solidification process.
The hook tongue adopts the improved sand casting process scheme to simulate the mold filling and solidification process. The pouring
There are 14 sand cores in the motor shell in total, and the assembly of sand cores is shown in
In terms of detection methods, GB7233-09 focuses on the near-field area of ultrasonic flaw detection, and adds a near-field resolution
Figures 1 to 3 show the simulation analysis results of the casting solidification process of the hook tongue. Figure 1
Figure 1 to figure 4 show the simulation analysis results of the hook tongue filling process. Figure 1 shows the