Hot crack casting defects of gray iron body parts
In order to facilitate statistics, the location of crack casting defects is numbered and marked according to figure 1. Table […]
In order to facilitate statistics, the location of crack casting defects is numbered and marked according to figure 1. Table […]
Crack is one of the most dangerous casting defects of engine gray cast iron. Undetected cracks will expand and extend
The judgment of multiple hot spots is to judge the number, size and position of hot spots that may be
In the production of steel castings, the most common casting defects are shrinkage cavity and porosity. The main purpose of
The shrinkage porosity produced in the solidification process of castings is mainly predicted by using the shrinkage porosity criterion. There
To calculate the shrinkage of an isolated hot spot, first determine the isolated region, and then use the formula to
Niyama criterion is selected as the prediction method of shrinkage porosity of spiral bevel gear casting. As shown in figures
The figure is the schematic diagram of shrinkage defects and air pressure distribution at different positions after complete solidification of
1.Casting Porosity Casting porosity is a common defect that can occur during the casting process in manufacturing. It refers to
The prediction criteria of shrinkage porosity and shrinkage cavity of iron castings have been studied and developed for many years,
Shrinkage cavity and porosity are shrinkage casting defects produced in the solidification process of nodular cast iron. The solidification characteristics
The prediction of shrinkage casting defects is based on the simulation of temperature field, and then the shrinkage of sand
To calculate the shrinkage of an isolated hot spot, first determine the isolated region, and then use the formula to
The judgment of multiple hot spots is to judge the number, size and position of hot spots that may be
In the casting production of steel castings, the most common defect is shrinkage cavity and porosity casting defect, and the
(1) Improvement scheme of sand casting process improvement measures for defects such as sand holes and pores are as follows.
Metallographic structure and scanning electron microscope observation of the alloy select the parts with serious corrosion and take samples along
(1) Realize sequential solidification “Sequential solidification” is the basic process principle to prevent shrinkage cavity and porosity of castings. The
With the continuous development of mechanization and integrated construction in China, the scale of construction machinery industry is expanding year
The pouring position of sand mold casting is the position of the casting in the mold during pouring. It directly
The sand casting process adopts two box molding and furan resin sand molding and core making. The diameter of the
The defect of cold lap casting is due to the fact that the unit solid rate at the flow front
According to the state and velocity of the flowing high-temperature metal liquid after colliding with each other in the mold
Compared with cast iron, the pouring temperature of cast steel is higher, which is more than 1560 ~ 1620 ℃
At present, the manufacturing processes of bucket teeth of excavators in China are sand casting, forging and precision casting. In
Although the casting defects produced in the casting process of steel castings are similar to those produced by ingot casting,
After mold filling, the volume VL ‘of molten metal in the casting is equal to the cavity volume VL minus
Wrinkle casting defect Wrinkle defect is due to polystyrene foam in high temperature metal pyrolysis to form a large amount
Shrinkage cavity and shrinkage porosity casting defects are common defects in casting production. They are holes formed due to the
The tendency of shrinkage cavity and porosity casting defects is related to the solidification mode. During layer by layer solidification