Causes of shrinkage casting defects of nodular cast iron piston rings and preventive measures
Although the upper and lower wall thickness of the cylinder is relatively uniform when casting the nodular iron ring, the […]
Although the upper and lower wall thickness of the cylinder is relatively uniform when casting the nodular iron ring, the […]
Formation mechanism of shrinkage cavity and porosity during solidification of castings The volume shrinkage during solidification is the cause of
Cast iron castings often have various casting defects. How to prevent these defects has always been the concern of casting
In cylinder casting, the subcutaneous pores are mainly distributed at the position of L ~ zmrn under the outer circular
1.The content of carbon, silicon, manganese, rare earth and magnesium must be appropriate. High carbon content can reduce the tendency
Causes: A. The composition of molten iron is unreasonable. B. Shrinkage cavity and porosity at the tensile position of the
The characteristics of spheroidization decline: good spheroidization before furnace, poor spheroidization on castings; or good spheroidization of castings poured first
1) The reasonable design of the riser, the heat preservation sleeve and the casting pouring system constitute the riser system,
In the casting of automobile parts, the wheel casting is a little different. Because it needs to meet a series
Features: The appearance of the casting is incomplete, with a crack like gap or broken flow, and the metal edge
Sand inclusion refers to that there is a layer of metal lump or sheet on the surface of the casting,
7 Discoloration and spots (1) characteristics: There are different colors and spots on the casting surface. (2) Causes: ① Improper
1) Prediction of shrinkage porosity and porosity Shrinkage cavity and shrinkage porosity are the holes that appear when the temperature
4.Casting deformation (1) characteristics: ① Overall deformation or local deformation; ② the geometric drawing of the die casting is inconsistent.
1 casting strain (1) characteristics: ① Along the opening direction, the surface of the casting shows a line like scratch
Features: the fracture surface of the casting is gray black, and the mechanical properties are obviously low. Through metallographic examination,
Thinking of solving die casting defects Because the causes of each defect come from many different influencing factors, so in
Features: a layer of clear and dense black spots can be seen on the upper surface of the fracture surface
The casting process of part structure usually refers to that the structure of the part itself should meet the requirements
(1) The influence of chemical composition on carbon equivalent is the biggest. In heavy section ductile iron, carbon equivalent should
(1) Casting pinhole Measures to prevent pinholes: a. It is strictly prohibited to use polluted cast aluminum alloy materials, materials
Anti whitemouth phenomenon On the section of iron castings, the opposite phenomenon of normal section appears. In the central part
Graphite floating means that there are a large number of graphite balls on the upper surface of the casting, and
There are three types of slag addition: the first type of coarse slag is 2mg · SiO2 + MGS or
The following measures can be taken: (1) When wet casting is adopted, the moisture content in the sand must be
Features: Coarse graphite: the size of graphite in the metallographic structure is very large, or there is massive graphite, and
Features: Poor lower core (core deviation, core dropping, sand squeezing and core breaking) Causes: A. Mask is not adjusted well,
When the wall thickness of high-temperature alloy castings such as adjusting piece and sealing piece is changed from 1.1mm to
Phenomenon One of the most common defects in the production of nodular cast iron is subcutaneous porosity. Subcutaneous porosity is
Features: The white cast is hard and brittle, and it is difficult to break and turn white Causes: A. Casting