Formation mechanism of shrinkage cavity and porosity casting defects
Shrinkage cavity and shrinkage porosity casting defects are common defects in casting production. They are holes formed due to the […]
Shrinkage cavity and shrinkage porosity casting defects are common defects in casting production. They are holes formed due to the […]
As an important part of marine engine, 6T cylinder block has very strict technical quality requirements, excellent tensile strength, high
The tendency of shrinkage cavity and porosity casting defects is related to the solidification mode. During layer by layer solidification
The molten steel contains gas in the melting process, which requires pre deoxidation and final deoxidation. If the deoxidation is
Porosity is one of the most common casting defects in castings. According to the different formation mechanism, it is mainly
Take the bucket tooth sleeve of loader as an example (as shown in Figure 1). The single blank mass of
The numerical simulation of sand casting defects is based on the temperature field and shrinkage cavity and porosity criteria during
Parameter setting: when the pouring temperature is 1550 ℃ and the pouring speed is 30mm / s, the shell preheating
There are many reasons for casting defects. Gating system, pouring temperature and flow speed of molten liquid, casting size and
Parameter setting: when the pouring speed is 30mm / s and the shell preheating temperature is 600 ℃, the pouring
At present, in the production of nodular iron castings, there are often shrinkage porosity and shrinkage cavity, and there are
1. Increase the gate section size in the gating system Gate size in main core: changed from 33.5 / 34.6
Shrinkage porosity and shrinkage cavity are the most common defects in the process of sand casting, and they are also
1. Original mold design structure The original mold structure design of t9000-c iron mold sand coated casting cylinder block in
During solidification, the steel casting will produce liquid shrinkage and solidification shrinkage. When the feeding system cannot provide sufficient liquid
During the mold test of the cylinder head, the casting air hole defect on the oil cover shell surface is
Six cylinder block is an important part of marine engine. The casting structure is shown in the figure, and its
For the horizontal box free molding line, the parting surface of the production main reducer shell cover is generally selected
The main reducer housing cover is an important component of heavy truck axle, which is matched with the main reducer
1. Chemical composition control The chemical composition of nodular cast iron for wind turbine shall be strictly controlled, especially C,
1. Improvement of gating system 1.1 The intermediate injection water inlet is improved to the top injection water inlet At
After SAF2507 is smelted to 1 670 ~ 1 700 ℃, turn off the power supply and let it stand
The valve body of seawater butterfly valve with nominal size of DN1200 is made of 00Cr25Ni7Mo4N, with a gross weight
(1) Proportion control of new material and returned material. The main chemical composition of SAF2507 super duplex stainless steel is
(1) Cause analysis of formation of porosity in invasive casting. The total amount and rate of gas produced by molding
1. Increase the section size of the internal sprue In order to reduce the large amount of gas generated by
The curing rate of resin self hardening sand increases with the increase of ambient temperature (including raw sand temperature). When
Super duplex stainless steel (00Cr25Ni7Mo4N, French brand SAF2507) is widely used in nuclear industry, such as valve body, main coolant
Cast iron castings often have various casting defects. How to prevent these defects has always been the concern of casting
Casting porosity This is a small cavity formed by the gas which can not escape during the solidification of metal.