Development process of lost foam casting
Lost foam casting method was first successfully tested by American h.f.shroyer in 1956, and was published in the form of […]
Lost foam casting method was first successfully tested by American h.f.shroyer in 1956, and was published in the form of […]
On the whole, China’s technology is still at a low level. There is still a big gap between China and
Foamed plastic plays a very important role in lost foam casting, and its quality will directly affect the quality of
The “white zone” technology and equipment of China’s lost foam casting is the weakest link, mainly including the following: Development
The lost foam casting method takes foamed plastic expandable foam polystyrene or polymethylmethacrylate as the model, and applies fire-resistant coating
Insufficient attention to the basic research work of lost foam casting technology, too little investment and low level have become
Puqiao company of the French group obtained the patent of EPC isostatic pressing process, and used this process to organize
As early as the late 1970s, China has studied the application of lost foam casting in mass production, which is
Foundry, a traditional industry with a civilization history of 6000 years in China, is increasingly facing the challenges of the
Based on the existing working conditions of the factory (sand box size, sprue specification, ladle specification, automatic pouring line, etc.),
1. Production conditions of Lost Foam Casting Thin-wall gray cast iron gearbox shell The production conditions and parameters of Lost
1) The lost foam casting process of nodular iron shell with relatively complex shape is successfully analyzed by ProCAST software,
Through the analysis of the problems in the actual production of the original lost foam casting process and the ProCAST
The numerical simulation of lost foam casting filling process is shown in the figure. The whole filling process is stable
The internal shrinkage porosity and shrinkage cavity of the casting produced by the original lost foam casting process is relatively
Whether the selection of mathematical model is reasonable or not directly imagines the accuracy of the whole simulation process, which
Some studies have pointed out that the cross-sectional area of each component of lost foam casting gating system, the size
The casting temperature of lost foam casting not only determines the type and quantity of the decomposition products of foam
In the process of lost foam casting pouring, vacuum the sealed sand box to generate negative pressure in the mold,
As shown in Figure 1, the change of critical solid rate in the solidification process of lost foam castings after
The mold filling ability of liquid metal in lost foam casting is the ability of liquid metal to fill the
The chemical composition of molten iron is shown in Table 1. The double wire feeding spheroidization process with cover is
The shell of the water ring vacuum pump used by ZHY Casting is welded with steel plates and processed into
As shown in the figure, the filling process diagram of lost foam casting after the improved process is shown. The
Many advantages of lost foam casting technology come from the fact that it does not need to take the mold,
Tetrahedral mesh is still used in meshing. After meshing, the whole model package has 163266 nodes and 884220 elements. The
The numerical simulation technology of lost foam casting is a comprehensive and knowledge intensive technology which integrates partial differential equation,
Compared with the traditional sand casting, the process of lost foam casting is much more complex, so the design of
Generally, the commonly used forms of lost foam casting risers are waist, cylindrical and spherical. Under the condition of the
As shown in Figures 1 and 2, the lost foam casting is a shell part with a maximum size of