Formation process of thermal stress in sand castings
In the solidification process of metal castings, due to the different cooling rate of each part of sand castings, the […]
In the solidification process of metal castings, due to the different cooling rate of each part of sand castings, the […]
At present, most companies adopt the process of sodium silicate sand casting and V-method casting for production. According to the
Pouring temperature refers to the temperature when the molten metal enters the gate. If the pouring temperature is too high,
In the solidification process of sand casting, due to the solidification shrinkage of sand casting itself and the expansion of
1. Sand core mold design As shown in Figure 1, the center of the spiral case of sand core I
In the process of sand casting, liquid metal is poured into the mold and then dissipated heat to the surrounding
A series of physical and chemical changes will occur in the filling process of sand castings, such as heat transfer,
Sand casting belongs to metal liquid forming technology. In actual production, sand casting engineers often formulate processes according to previous
The figure shows the numerical simulation diagram of filling and solidification process of gear blank casting with common gating scheme
Different sand casting methods have different requirements for the mold. The sand casting mold of turbine cover casting is mainly
The figure is the schematic diagram of shrinkage defects and air pressure distribution at different positions after complete solidification of
The figure shows the numerical simulation diagram of mold filling and solidification process of sand casting with central top injection
In CATIA three-dimensional modeling software, save the component digital models of sand casting and gating system as STL format and
The common Pouring Scheme of pouring riser refers to the selection of three cylindrical thermal insulation open risers, which are
Generally speaking, due to the influence of gravity, there are more sand casting defects on the upper surface of steel
The gear blank is made of 20CrMoH, which belongs to low alloy structural steel. The liquidus temperature reaches 1511 ℃,
Casting process refers to the process of pouring high-temperature liquid metal into the mold to obtain a certain shape of
The certain type of broken axle housing is mainly used for tractor load-bearing bridges, with an annual output of 10000
1. Process optimization By analyzing the defects of the original process scheme in combination with figure 1, it can be
Casting refers to injecting liquid alloy into the mold to cool, solidify and carry out post-treatment, and finally become a
1. Simulation analysis of liquid metal filling process The mold filling process simulation of sand casting is shown in Figure
1. 3D model of box The three-dimensional model of the box is shown in Figure 1. The material of the
The numerical simulation technology of sand casting process is a simulation technology method that combines numerical analysis, database technology and
The application of iron mold sand coating process for mass production in China began with single cylinder crankshaft. After years
Comparing the cooling curves of sand mold, iron mold sand coated casting and metal mold casting, it can be seen
In the process of sand casting, liquid metal is poured into the mold and then dissipated heat to the surrounding
Overview of computer numerical simulation of mold filling process in the mold filling process of sand castings, there will be
The combination of theoretical analysis, experiment and computer simulation is proposed to verify the correctness and feasibility of theoretical analysis
The single side bottom pouring with internal gate is adopted. The flow and temperature distribution of ZL105 metal liquid filling
The thermophysical parameters of materials are used in the computer simulation of sand casting process, and this parameter plays a