Analysis of cold crack defects in large steel castings
1. Manifestations of cold crack defects Under the joint action of welding stress and other embrittlement factors, the bonding force […]
1. Manifestations of cold crack defects Under the joint action of welding stress and other embrittlement factors, the bonding force […]
Considering the easy realization degree and economic factors of each measure, and using measures 2, 3 and 6, the numerical
1. Manifestations of undercut defects Undercut is the result of electric arc scouring or melting the base metal near the
1. Fatigue load loading In order to effectively test the influence of multiple casting defects on the fatigue performance of
Through the finite element calculation of fatigue strength and safety factor, the changes of fatigue performance caused by different casting
In order to effectively analyze the fatigue performance of cast steel joints in tubular truss bridge, a tubular truss bridge
1. Cause analysis After preliminary analysis, it is concluded that the main problem in the simulation results of tooling gating
1. Expression form of pore defect During the welding process, the gas in the molten pool does not escape in
In order to verify the casting quality effect after process optimization, the trial production of 5 wheel hub steel castings
In order to verify the feasibility of sand casting pouring process, the sample trial production of broken axle housing is
1. Casting process Fig. 1 is the casting process diagram of the main frame and hub of 6 MW wind
Through the calculation of niyama function value, the cniyama value at point 4 far away from the casting riser and
1. Manifestation of slag inclusion defect Slag inclusion defects are formed by the slag remaining in the weld during welding.
In order to ensure the quality of wheel hub steel castings, the process scheme is optimized, and 14 65 mm
ProCAST software is used to simulate and calculate the scheme before process optimization of wheel hub steel casting. The judgment
The gating system of the optimized two pouring schemes after adding riser and cold iron is re meshed, sand casting
1. Meshing of process modeling Using 3D modeling software creo2 0 carry out three-dimensional solid casting process modeling for castings.
Wheel hub steel casting is one of the important structural parts of the traction system of a crawler vehicle. The
1. Modeling Steel casting material ZG275-485; The pouring temperature is between 1550 ~ 1560 ℃, and the ambient temperature is
Figure (a) shows the beam casting of the crusher (the right side of the casting is the cutting part). The
The sand cast chill is directly attached to the area where the riser should not be placed. In this way,
The bucket teeth are made of resin sand, the shovel head is made of non sun casting technology, and the
1. Determination of welding and Pouring Scheme Whether the selection of welding and pouring scheme is reasonable or not is
The numerical simulation of temperature field is the basis and core module of ProCAST software simulation. Through the simulation of
1. Molding operation process In the original process (see Figure), the type is divided from one end, and the gray
By replacing the #3 riser with #5 riser, the height difference between riser and gray cast iron is increased from
Heat treatment is mainly to change the as cast structure of bucket teeth and change the as cast martensite into
Selection of bucket teeth material according to the service condition of bucket teeth, while summarizing the shortcomings of high manganese
1. Improvement of molding operation process As shown in the figure, change the original parting surface from φ 260mm center
1. Defect description The cylinder block is a horizontal horizontal pouring process (as shown in Figure 1), with complex structure