Prediction of porosity and shrinkage defects in sand casting
Shrinkage and porosity defects are common defects in sand casting production. The main purpose of numerical simulation of temperature field […]
Shrinkage and porosity defects are common defects in sand casting production. The main purpose of numerical simulation of temperature field […]
At present, the THERMOELASTIC-PLASTIC model in the thermal stress model of sand casting is widely used. The model does not
Figure 1 shows the displacement and overall deformation distribution of sand casting frame after cooling, dropping and unpacking. As can
Reasonable experimental device is designed for the measurement of thermophysical parameters of glass quartz sand used in actual sand casting
After the sand casting frame is poured, it is cooled in the mold cavity until the central riser reaches a
With the rapid development of China’s energy, metallurgy and other industries, the trend of large-scale equipment urgently needs high-quality steel
In the post-processing results of stress field in ProCAST software, there is an option to judge the hot crack trend
China has also carried out numerical simulation research on solidification of sand castings since 1978. Although it started relatively late,
Due to the thick section structure and long solidification time of sand casting frame steel castings, the stress field in
The research field of Solidification Numerical Simulation of sand castings abroad started early, which began in the 1960s. Its development
In order to specifically and clearly study the temperature change of different parts of the rack with time, it is
The frame is the key bearing part of all kinds of rolling mills. When rolling products, all kinds of rolling
The simulation analysis of the temperature field of the frame in sand casting includes the solidification of the frame in
The setting of thermophysical parameters in the simulation process includes the determination of sand casting – zg230-450 and mold –
1) Establishment of 3D solid model There is no solid modeling function in ProCAST software, and the three-dimensional solid model
1) Production process of frame sand casting The sand casting of the frame adopts the pit shape and box cover,
1. Design of metal subsidy for sand casting In order to facilitate the comparison and production of subsidies, only the
According to the formation mechanism of shrinkage cavity and porosity in sand casting and based on the numerical simulation of
In sand casting production, metal subsidies are often set to extend the feeding distance of the riser. In most cases,
The three-dimensional heat transfer mathematical model of numerical simulation of solidification process of sand casting is unsteady heat conduction partial
According to the theory of heat transfer, the process of sand casting high-temperature metal from pouring into the mold to
1. Selection of casting method The wall thickness of the casting is thin, the flow resistance of the molten metal
Aluminum alloy castings are widely used in railway, military, aerospace, automotive, medical and other fields because of their good comprehensive
If the sand mold casting process is unreasonable, the local hot spots of the casting shell will increase. In order
Rocker arm shell is one of the important parts of shearer. The rocker arm shell of the shearer is a
The development of sand casting process simulation technology is closely related to the development of computer technology. Since 1962, scientists
The prediction of shrinkage defects in sand castings during solidification is mainly realized by using shrinkage defect criterion. Shrinkage porosity
According to the above casting defect analysis and countermeasures, a new process diagram is finally formed, as shown in Figure
(1) The section diagram corresponding to the casting defect I is shown in Figure 1. The casting defect I occurs
1.Mold making and trial production According to the designed process drawing and tooling drawing, the die quotation is carried out.