Foundation of finite element analysis of numerical simulation of sand casting
Numerical algorithm is the mathematical basis of numerical simulation of sand casting process. There are three common numerical calculation methods: […]
Numerical algorithm is the mathematical basis of numerical simulation of sand casting process. There are three common numerical calculation methods: […]
1. Production of heat subsidy for sand casting Mix the powdered heating material and binder evenly according to the required
The reasonable design of the exhaust system of sand mold casting sand core should comprehensively consider the exhaust hole and
The design of exhaust system of sand mold cavity can be divided into three parts: pouring riser, air outlet, air
Through the analysis of the physical parameters of the sand mold casting, it is determined that the quality of the
The material of the bearing seat is ZG310-570, and the production nature is mass production. 1. Sand casting process scheme
Large bearing pedestals are used in power plants, petrochemical, metallurgy, shipbuilding and equipment manufacturing industries, such as steam turbine rotor
The wet sand mold casting process of nodular iron crankshaft is mainly divided into two parts: sand mold preparation and
1. PLC software design PLC control software includes interface management program and monitoring program. The interface management program is connected
Shrinkage porosity and shrinkage cavity are the most common defects in the process of sand casting, and they are also
The three-dimensional models of casting, sand mold and cold iron are meshed by finite element method. After being imported into
Figure 1 shows the simulation results of filling sequence and velocity field of each part of mud pump body in
According to the structural characteristics of sand casting mud pump body and the physicochemical properties of ZG35, two sets of
Finally, it enters the finishing stage of sand casting mold template, in which the part cutting allowance is set to
Taking the sand mold casting of the mud pump body as the research object, according to the size and structural
First perform rough machining of sand casting mold template, create a tool with diameter d = 40mm and fillet radius
The solid models of sand mold casting, sand core, sprue and riser are made in the form of part modeling.
Riser refers to the structure artificially set in the pouring and riser system to store metal liquid. In the pouring
Sand casting molds mostly belong to the blank mold of casting products, and the template is a part and the
1. Structure description of sand casting coupling parts Based on the above reasons, this topic adds the working condition mechanical
When liquid metal is poured into the mold, it will produce volume shrinkage during cooling and solidification. This shrinkage may
The casting system of sand casting axle housing is simulated and analyzed by using ProCAST simulation software. The solidification sequence
As a key part of tractor, the main contents of sand casting axle housing are as follows: firstly, the structural
Shrinkage cavity in sand casting is a common casting defect, which is basically a volume loss defect. According to the
For sand casting, in order to realize sand molding, mold taking, setting pouring riser and installing sand core, the sand
Since the 21st century, solidification numerical simulation technology has been developing continuously, and is now in the stage of optimization
The structural types of axle housing can be roughly divided into three types: disconnected type, integral type and combined type.
In foreign countries, the analysis unit of “heat and mass flow analyzer” of Columbia University was first used in sand
Sand mold aluminum alloy has been widely used in modern aviation, aircraft manufacturing, automobile, tractor, instrument, electric power and other
Sand casting method is usually adopted for machine tool bed, and its process flow mainly includes the following steps: ①