Optimization of Casting Process for Subway Axle Box Body Casting and Defect Prevention
1. Product Structure and Technical Requirements Items Details Structure Symmetrical, with many rib intersections Material ZG230 – 450 Net Mass […]
1. Product Structure and Technical Requirements Items Details Structure Symmetrical, with many rib intersections Material ZG230 – 450 Net Mass […]
1. Component structure analysis The lifting box casting is mainly used in petroleum drilling and production equipment, made of ZG25CrNiMo,
The structure of the front-end box casting is complex, with many internal cavities, making the production of front-end box casting
The filling process and solidification process of typical box castings are simulated by using the casting process numerical simulation software.
Based on the box casting simulation technology and different process schemes, the simulation software ProCAST is used to simulate and
The pouring system of tractor box castings can be divided into closed type, open type, semi closed type and closed
Parting surface refers to the joint surface between two mold components in the casting process of tractor box. Parting surface
Through the simulation analysis of mold filling and solidification process of different pouring schemes, the similarities and differences of mold
Figure 1 shows the filling process of the stepped gating system used in the sand casting of the tractor box.
Among the sub units of the pouring system of tractor box castings, the unit with the minimum cross-sectional area is
The structural diagram of each direction of the tractor reducer box is shown in Figure 1. The mass of the
For the stepped pouring scheme, the pouring temperature of 1400 “C and the pouring speed of 6.8kg/s are the most
The top pouring system of sand mold casting for tractor box adopts rain pouring, which is divided into four oval
The weight of tractor box castings is 205KG, and the estimated gating system mass is 20kg. According to the manual,
The gating system of tractor box castings generally includes sprue cup, sprue, runner and inner sprue. Whether the gating system
The selected tractor reducer case is a large-scale casting designed by a company, which is produced in large quantities. It
(1) The simulation flow of numerical simulation software is introduced, and the setting of simulation parameters of reducer box body
As shown in Figure 1, it shows the filling flow state and temperature distribution at different times when the intermediate
In the casting forming of tractor box, if the parameters are set improperly, such as the mold cavity is too
According to the function of box casting, it can be divided into transmission box casting, pump body and valve body
The design of casting process of tractor reducer case is studied. The main research contents include the following parts: (1)
Molding materials play an important role in casting production. According to statistics, one ton of new sand is required for
Most of the boxes are cast parts. The shape of box castings is generally complex. The main structure is cavities