Casting process of nodular cast iron piston ring of Japan piston ring company (NPR)
NPR’s foundry is located in Iwate, Sendai City, 250km away from Tokyo, in Northeast Japan. It was built in 194. […]
NPR’s foundry is located in Iwate, Sendai City, 250km away from Tokyo, in Northeast Japan. It was built in 194. […]
1.Modeling design According to the current casting process technology, it is decided to adopt the precision core assembly molding of
The company is one of the oldest Piston Ring Companies in the world, with a history of more than 120
The casting process design of the flange ball valve was simulated by AnyCasting. The solidification sequence of the flange ball
The traditional sand core head and the sand core head structure introduced in many manuals and textbooks can be summarized
Rolling fatigue contact is a very complex problem, so there are many factors affecting the fatigue wear resistance of gray
In this test, 50KW medium frequency induction furnace is used for smelting, and each group of charge is 25kg. Proportioning
In order to effectively ensure the casting effect of automobile engine cylinder block, this time, taking the casting of an
The distribution of the solid-liquid phase of the initial centrifugal casting process at t=150s is shown in Figure 1. The
The simulation results of the initial centrifugal casting process temperature field are shown in Figure 1. It can be seen
1. Nodular cast iron molding process The two box core molding is adopted to enlarge the sand filling core of
The assembly diagram of centrifugal casting parts and molds is shown in Figure 1. The maximum diameter of centrifugal casting
Nodular cast iron intercooler base pipe is an innovative design for the company’s large internal combustion engine. The material is
The filling process of horizontal centrifugal casting is characterized by free surface, viscous, incompressible and unsteady flow. Therefore, the fluid
1. Location and shape of crack defects in cylinder block castings During the trial production process, cracks were found between
ZHY casting assisted in the development of a new 16 l natural gas engine. The cylinder block is one of
At present, the requirements for energy conservation and emission reduction of passenger vehicles at home and abroad are becoming higher
The counterweight can adjust the service quality of the tractor and the mass distribution of the front and rear wheels,
1. Hardness test The sampling position of the hardness sample of the gray cast iron cylinder block is shown in
1. Metallographic observation The metallographic sample is taken from the gray cast iron cylinder body, cut and sampled with a
Figure 1 shows the model and production flow chart of a high-strength gray cast iron engine cylinder block. The main
Gray cast iron is mainly composed of matrix structure and graphite, and others include eutectic, carbide and cementite eutectic. Its
To do a good job of Si-Mn alloyed nodular cast iron grinding ball, first of all, spheroidize the nodular cast
Cast iron generally refers to multi-component iron carbon alloy with C content of 2.0% (wt%, the same below) W. Generally,
The heat treatment process of Si Mn alloyed ductile iron is similar to that of other ductile iron, which can
The above improvement scheme is used to verify the pouring production. Figure 1 is the foam pattern cluster and the
The quenching medium used for nodular cast iron grinding ball should have the following two characteristics: 1) The quenching medium
The mold filling and solidification of the improved process are simulated, and the following results are obtained: 1) Results of
According to the trial production and simulation results of the two schemes of bottom injection and top injection, the bottom
Comprehensively considering the solidification simulation results and trial production results of the two trial production processes of nodular cast iron