Evaluating the Influence of Cooling Rate on Casting Shrinkage and Microstructure
The cooling rate during the solidification process of a casting has a significant impact on both the shrinkage behavior and […]
The cooling rate during the solidification process of a casting has a significant impact on both the shrinkage behavior and […]
Casting shrinkage is a common phenomenon encountered in metal casting processes. It refers to the reduction in dimensions of a
Casting defects significantly affect the performance, durability, and aesthetics of the final product. Among the most common defects are porosity,
As shown in the figure, the shrinkage casting defects produced by automobile steering knuckle during actual production are mostly distributed
Figure 1 shows the flange bonnet casting with blocked feeding channel. There are shrinkage defects at A and B of
Figure 1 shows the location of shrinkage porosity in a casting. See Figure 2 for the process plan before improvement.
As shown in the figure, the shrinkage cavity distribution with volume fraction greater than 0.05 predicted by numerical simulation technology
By individually adjusting the corresponding parameters of the example, we can intuitively understand the influence of these conditions on the
Graphite expansion will occur in the solidification process of iron castings. While the liquid metal shrinks, the graphite expansion in
The main function of the casting process numerical simulation software is to simulate and predict the formation of shrinkage porosity
1.First process improvement and verification tracking (1) Change to bottom pouring system. The layout of the ingate of the casting
After sampling the casting defect location, the scanning electron microscope was used for analysis. After ultrasonic cleaning, the casting defect
The cylinder head of a certain type of diesel engine produced by ZHY Casting factory has complex structure, compact layout,
Due to the liquid shrinkage and solid shrinkage of liquid metal during solidification, the holes formed at the last solidification
Shrinkage and porosity defects are common defects in sand casting production. The main purpose of numerical simulation of temperature field
1. Improve the temperature field of castings Through the simulation of the overall temperature field of the casting with the
1. Tendency shrinkage defects of gray iron castings after processing In the process of design and development of gray iron
The structure of special alloy gray cast iron frame gray cast iron used in the power system of high-speed railway
There are many reasons for shrinkage and porosity casting defects in castings. Deficiencies in product structure, smelting process, core sand,
With the continuous improvement of the quality requirements of diesel engine products in the whole machine factory, higher and higher
With the implementation of the “Three Guarantees” responsibility system in the international automobile industry, the quality requirements of automobile parts
The carbon content of ductile iron castings in lost foam casting is generally 3.5% ~ 3.8%, which is easy to
The prediction of shrinkage defects in sand castings during solidification is mainly realized by using shrinkage defect criterion. Shrinkage porosity
The complete production process of a casting product includes product design, process design, casting blank production, heat treatment and machining.
The shrinkage porosity and shrinkage cavity defects in the production of Wet Mold clay sand steel castings are mainly related
This steel casting is also an actual pouring example to test the simulation accuracy of the software. The shape of
Bowl lining steel castings are the products produced by the machinery factory of Shougang Mining Company. The material is wear-resistant
The practical and reliable criterion of shrinkage porosity and shrinkage cavity defect is the most key content for the accurate
More advanced methods are adopted to accurately predict the shrinkage cavity and porosity defects in the solidification process of steel
The display of target data such as casting defects is an important part of 3D data field visualization of numerical