Quality control technology for melting nodular cast iron melt in medium frequency furnace
1. Chemical composition design When the diameter of roll body is more than 600 mm, the carbon equivalent is 3.8% […]
1. Chemical composition design When the diameter of roll body is more than 600 mm, the carbon equivalent is 3.8% […]
1. Main quality problems of rolls Produced φ 800 mm × 1880 mm high chromium cast iron roll (as shown
The medium frequency furnace is used to produce cast iron rolls of various purposes and materials, and the core is
In the 1980s, Siempelkamp company of Germany successfully developed castor series nodular cast iron transport containers. Compared with other metal
1. Metallographic comparison The metallographic structure comparison before and after the improvement of the process of producing nodular cast iron
1. Molding process The two box core molding is adopted, and the sand filling core under the side molding is
1. Spheroidizing treatment Graphite distortion and fragment graphite will be produced in nodular cast iron with thick and large section
The solidification characteristics of heavy section nodular cast iron castings are: short liquid solidification time, long eutectic solidification time, and
The shell of the water ring vacuum pump used by ZHY Casting is welded with steel plates and processed into
Table 1 shows the impact absorption energy of nodular cast iron V-notch samples at different ambient temperatures. The samples are
1. Advantages Referring to the Research Report of zhangboming et al. And in combination with the analysis and research of
1. Chemical composition detection Arl3460 direct reading spectrometer is used for chemical composition detection, and the chemical composition detection results
1. Molding sand properties In order to ensure good surface quality of castings, the performance of green molding clay sand
1. Layout design Disa230b vertical parting boxless injection molding machine is adopted, and the size of molding machine plate is
With the rapid development of the automotive industry, the requirements for automotive castings are getting higher and higher, and the
The existence of white zone is one of the characteristics of austempered ductile iron. Quenched martensite and retained austenite are
1.Test result The large number of tests have been carried out according to the above process plan, and the overall
It can be seen from the table that the tensile strength and impact toughness of nodular cast iron show high
In order to minimize the content of harmful elements, the selected raw materials should be relatively pure, so high-quality pig
At different austenitizing temperatures and isothermal temperatures, the bending fatigue test results of ductile iron specimens at room temperature are
The tensile test shall be carried out in accordance with gb/t 228-2002 tensile test method for metallic materials at room
The cooling curves of typical flake graphite cast iron and nodular cast iron are shown in the figure. It can
As cast crankshaft castings with nodular cast iron trademark of QT800-2 are selected as the samples. After testing, the nodularity
On the premise of good spheroidization of graphite, the mechanical properties of nodular cast iron can be adjusted in a
There are two traditional solutions to the shrinkage defects of lost foam casting nodular iron castings. One is to set
The inclusion of reducer housing is related to the process characteristics of lost foam casting nodular cast iron, which can
The carbon content of ductile iron castings in lost foam casting is generally 3.5% ~ 3.8%, which is easy to
When nodular cast iron is cast, the amount of nodularizing agent will directly affect the graphite morphology in cast iron,
Lost foam casting nodular cast iron has the advantages of good surface quality, high dimensional accuracy and high process yield.
By controlling the size and distribution of graphite diameter and the spherical regularity of graphite, the correlation degree with the