Sand mold casting process design of large bearing pedestal
The material of the bearing seat is ZG310-570, and the production nature is mass production. 1. Sand casting process scheme […]
The material of the bearing seat is ZG310-570, and the production nature is mass production. 1. Sand casting process scheme […]
The X-ray diagram of the surface of gray cast iron sample after laser shock melting is as follows. It can
Large bearing pedestals are used in power plants, petrochemical, metallurgy, shipbuilding and equipment manufacturing industries, such as steam turbine rotor
The figure shows the hardness of ZGMn13 and zgmn17 under different water toughening treatments. It can be seen that the
The combination process of lost foam casting nodular cast iron reducer shell is shown in the figure. The design process
The wet sand mold casting process of nodular iron crankshaft is mainly divided into two parts: sand mold preparation and
For the liquid shrinkage of nodular cast iron, the macro performance is the decline of molten iron liquid level, and
1. PLC software design PLC control software includes interface management program and monitoring program. The interface management program is connected
1. Increase the gate section size in the gating system Gate size in main core: changed from 33.5 / 34.6
1. Ordinary white cast iron Ordinary white cast iron can only be used in as cast state, and carbon atoms
1. Test scheme design Select specific nodular cast iron and specific process as the test object (as shown in Figure
Shrinkage porosity and shrinkage cavity are the most common defects in the process of sand casting, and they are also
1. Original mold design structure The original mold structure design of t9000-c iron mold sand coated casting cylinder block in
In order to reconfirm the defects of the nodular iron casting and the rationality of the analysis results, the CAE
1. Casting process In order to ensure the smooth filling of molten iron and prevent the occurrence of defects such
The three-dimensional models of casting, sand mold and cold iron are meshed by finite element method. After being imported into
Through the verification of small batch production, from the statistical table of defects, the first defect type is blow hole
1. Water glass sand mold pouring test Figure 1 shows the water glass sand mold pouring test of the brake
Six groups of samples were selected and tested for mechanical properties by wav-600a universal testing machine. The results are shown
Figure 1 shows the simulation results of filling sequence and velocity field of each part of mud pump body in
In order to evaluate the rationality of the optimized process scheme, the software ProCAST needs to be used to simulate
Compared with the traditional wood mold turning process, the mold size and size are limited by the table size and
The sand mold sand core of tractor complex castings adopts the methods of increasing material manufacturing and reducing material manufacturing
During solidification, the steel casting will produce liquid shrinkage and solidification shrinkage. When the feeding system cannot provide sufficient liquid
The structure of tractor castings is complex. For example, the transmission case shell part of chassis is a thin-walled shell
Finally, it enters the finishing stage of sand casting mold template, in which the part cutting allowance is set to
Figure 1 and Figure 2 respectively show the graphite morphology and matrix structure of two kinds of gray cast iron
As shown in the table, the mechanical properties of gray cast iron poured in two different heats are shown. It
When the rotating speed and feed rate are constant, the cutting length of the cutting edge for cutting each sample
The solid models of sand mold casting, sand core, sprue and riser are made in the form of part modeling.