Lost foam process of nodular cast iron vacuum rim casting
Vacuum rim is a safety component of the driving system of transportation machinery such as commercial vehicles and engineering vehicles. […]
Vacuum rim is a safety component of the driving system of transportation machinery such as commercial vehicles and engineering vehicles. […]
Lost foam casting is based on foam model, using non binder dry sand vibration modeling, negative pressure pouring, high temperature
HT250 and HT200 gray cast iron are made of lost foam casting and clay sand casting to improve the tensile
Open riser empty shell pouring can effectively solve the problem of casting crack. The occurrence of casting cracks in the
ZHY casting’s senior engineer team was lucky to participate in the preparation of a new lost steam Steelcasting production line.
(1) What is the lost foam casting process: the lost foam casting process is called full mold casting and vaporization
Among all the components of water-based lost foam casting coating for cast iron, refractory aggregate is the main part. The
The output shaft shell is wind power, large agricultural equipment Transmission shaft of mechanical equipment such as truck and elevator
1. Water based lost foam casting coating test materials Bauxite: the main mineral composition is mullite, which has the advantages
The fire-resistant coating for lost foam casting includes refractory aggregate, carrier (solvent), suspending agent, binder and other additives. ① Refractory
Lost foam casting technology is known as “casting technology in the 21st century” and “green revolution of casting industry”, which
At present, the main body of lost foam castings in China is cast iron, cast steel and other alloys, and
One layer of refractory coating hung on the outer surface of the foam plastic model is one of the three
According to the previous experimental analysis, the next plan is proposed: accelerate the discharge of carbon in the white mold
In recent decades, with the continuous development and progress of computer CAD / CAM / CAE technology, lost foam casting
Lost foam casting is a green casting method with the characteristics of cleaner production. The white mold pattern with the
After more than half a century of vigorous promotion and rapid development, lost foam casting technology has gradually entered a
The process flow of lost foam casting is divided into white area and black area. (1) The process of lost
At the initial stage of trial production, zg27simn (carbon content 0.24 ~ 0.32%) was taken as the experimental sample to
1. Determination of structural characteristics and blank size of lost foam Castings Figure 1 shows the shell model of Large
The traditional sand casting method is generally used in the production of cast iron water meter, which has complex process,
1. Advantages of lost foam casting ① When using polystyrene foam in white mold manufacture, its density is very small,
Lost foam casting process technology, usually referred to as EPC, is also called gasification mold casting or full mold casting
There are more than 30 large-scale casting production enterprises in China, most of which are large and medium-sized state-owned enterprises.
In view of the problems of high pouring temperature and easy decay of inoculant in lost foam Castings, it is
The flywheel housing is placed vertically in the lost foam casting sand box (as shown in Fig. 1), and there
1. Improve the stiffness and strength of lost foam casting sand box The bottom of lost foam casting sand box
Lost foam casting is a green casting method with the characteristics of cleaner production. The white mold pattern with the
In order to verify the correctness of defect cause analysis, the project team carried out process verification test. The test
1.Current process Due to the serious slag inclusion problem, the white mold material is replaced by stmma, the specific gravity