Effect of casting defects on the strength of hydraulic valve body
Taking the simplified one hydraulic valve body and the two multi way valve body for loader as the research object, […]
Taking the simplified one hydraulic valve body and the two multi way valve body for loader as the research object, […]
The drawing shows the shrinkage pore distribution of a series of hydraulic valves made of steel-304 stainless steel with casting
1.Partial differential equation for heat conduction: The solidification process of castings is a complicated phase transition process.Solidification is a dynamic
The figure shows the maximum porosity of a hydraulic valve body with cast material of QT500-7 as a function of
Data transfer in the process of fluid-solid coupling (FSI) calculation is to transfer the simulation results of flow field (pressure,
1. Simulation Model Fig. 1(a) shows the connection of each spool in the right position of the bucket union valve.
The figure shows the integral multi-way valve used in the loader. Besides the main valve body, it also includes two
1.Simulation results and analysis of filling process The filling process of the casting is shown in the figure. It can
The casting quality will be seriously affected by the length of pouring time. The shorter the pouring time, the faster
In order to facilitate engineering calculation, there are usually two assumptions when calculating the average hydrostatic head height Hp: (1)
1. Casting valve body model with shrinkage cavity and calculation parameters There are two shrinkage cavities in the valve body
The design of the pouring system is introduced by taking a combined hydraulic valve body as an example. The closed
1. Grid division In the AWB platform, the patch independent method is used to divide the tetrahedral mesh. At the
The so-called pouring system refers to the general name of the channel that guides the molten metal into the mold
With hydraulic valve body as carrier, the filling and solidification process of valve body casting were studied by combining theoretical
Hydraulic valves are subjected to complex and variable loads during their operation. Therefore, the strength of the valve body must
As one of the key components in the hydraulic transmission system, the working environment of the hydraulic valve is extremely
Based on one hydraulic valve body and two hydraulic multi way valve body, the design method of casting and pouring
Hydraulic casting valve is the main component of hydraulic system, which controls the pressure, flow and direction of oil in
In the process of casting simulation, the pouring system, grid division and calculation conditions are the same as the above,
The filling process of liquid metal is a non-isothermal flow process with heat loss and solidification.The metal fluid flow should
The main valve holes of multi-way valves, change-over valves and other valves are thin, with many oil grooves and different
1.Selection of gate valve body blank This method is suitable for the high pressure self tight seal gate valve body
Based on the analysis of simulation results, the casting process needs to be optimized to eliminate the casting solidification defects.
As a high load precision mechanical part, the hydraulic valve body has the requirements of high pressure resistance, fatigue resistance
Because hot joints will occur in large and thick parts during the cooling process of castings, and casting defects such
The fracture morphology of the cast ti-48al-2cr-2nb alloy with total strain range δ ε (T) = ± 0.7% and service
After filling, in order to analyze casting problems such as subsequent solidification defects, the solidification temperature field is further analyzed.
Introduce the model into ProCast software and divide it into grid. After dividing the grid, check the quality of the
Cylindrical billets are cut lengthwise on a 100 mm diameter billet and processed into equal-section samples with a working section