Simulation design and verification of large-size turbine casting process
Turbocharger turbine is a high-speed rotating component with complex curved surface structure. In order to improve the efficiency of supercharging, […]
Turbocharger turbine is a high-speed rotating component with complex curved surface structure. In order to improve the efficiency of supercharging, […]
(1) Development of water-based quick drying and self drying casting coatings The water-based casting coating has the advantages of low
The roughness index of the inner cavity of the turbine casing casting channel has an important impact on the engine
The sand cores in the inner cavity of the cylinder head produced by the coated sand process are (generally refers
(1) Preservation of casting coatings Prevent drying; Prevent freezing; No entry of mold and miscellaneous bacteria; After use, it shall
Influencing factors of sand sticking defects of castings: unreasonable chemical composition of casting coatings; Insufficient fire resistance; Insufficient coating thickness;
Generally, for a qualified casting coating product, in order to ensure the normal realization of the function of the casting
In order to achieve the ideal performance, the coating should have a series of properties, mainly including physical and chemical
(1) According to different carrier solutions, it can be divided into: water-based coatings and alcohol based organic solvent casting coatings;
(1) Prevent sand sticking of castings. After the coating penetrates into the surface of the sand mold (core), fill the
Casting coating is a commonly used auxiliary material in casting production. It is a physical suspension dispersion system in colloidal
Lost foam casting technology has the advantages of wide application range, accurate size and shape of lost foam casting, smooth
1.Effect of the amount of suspending agent on the properties of spray casting coating Based on the basic research and
1.Raw materials and instruments 1.1 Raw materials White corundum [M (Al2O3) ≥ 99%], attapulgite, CMC (sodium carboxymethyl cellulose), PVA (polyvinyl
With the development of the casting industry, the casting coating also began to change from the traditional alcohol-based casting coating
Among all the components of water-based lost foam casting coating for cast iron, refractory aggregate is the main part. The
1. Water based lost foam casting coating test materials Bauxite: the main mineral composition is mullite, which has the advantages
Drying is the process of removing the carrier from the coating. The sand core should be dried in time after
Suspensibility refers to the ability of coating to resist stratification and precipitation of solid refractory powder. On the premise of
In order to effectively solve the problem of core breaking during sintering of water jacket and oil passage of cylinder
Uniform and stable coating composition is the basis to ensure the coating process performance, which belongs to static control for
The casting coating is composed of five basic components: refractory aggregate, carrier, binder, suspending agent and additives. With the development
Coating is an important part of lost foam casting process and one of the key factors affecting the filling of
The composition of white corundum is α – Al2O3, its content is over 98% – 99%, the impurity is very
1. Test results and analysis Four kinds of suspending agent: HB type suspending agent, Henan Xinyang bentonite, Hebei Zhangjiakou bentonite,
1. Refractory powder Commonly used refractory powders include zircon powder, brown steel jade powder, bauxite powder, quartz powder, mullite powder,
1.Properties of flow coating (1) The rheological properties meet the requirements of flow coating process. (2) Suitable coating thickness. Generally,
1.Flow coating equipment The flow coating equipment includes two parts: one is the gripping and rotating device of sand mold
1. Brushing and swabbing 2. Dip coating 3. Spraying (1) The pressure of compressed air system is usually 500-600kpa. (2)
As an advanced casting method, lost pattern casting is paid more attention to and applied to the production of high