Defects in sand casting process
Sand casting industry is an ancient and very important traditional industry. Whether in developed countries or developing countries, sand casting […]
Sand casting industry is an ancient and very important traditional industry. Whether in developed countries or developing countries, sand casting […]
When pouring the interface heat transfer coefficient, the heat exchange process between the casting and the mold begins from the
Lost foam casting process is different from other casting methods. Lost foam casting process is a new casting method formed
The model shown in Fig. 1 is made of two models with the same size and different density bonded by
The metallographic samples of nodular cast iron No. 1 ~ 3 nodular cast iron corroded by 4% nitric acid alcohol
The phenomenon that the mold wall displaces after the molten metal is poured into the lost foam casting mold is
The thermophysical parameters of glass quartz sand mold used in actual sand mold casting production were tested by means of
Many observations and experiments have shown that the liquid metal is filled radially forward in the filling process of lost
The filling process of lost foam casting has a decisive influence on the quality of castings. Due to the existence
(1) Sample preparation. Using sheet tensile samples, first cut a sheet with a thickness of 2 mm from the middle
Fig. 1 to Fig. 3 are isochronous graphs of liquid metal filling pattern of lost foam casting under different pouring
The solidification simulation analysis of temperature field adopts “instantaneous filling”, that is, the influence of the pouring and filling process
Compared with the traditional casting method, lost foam casting is very simple to box and remove sand. Due to the
Pouring has a great influence on the quality of castings. The more complex the pattern is, the more important it
(1) Sample preparation. Cut the samples of three components into 10 mm by wire cutting machine × 10 mm ×
Sand casting steel rolling stand is a typical large steel casting widely used. It is one of the important components
The outer circle diameter is 150mm, the inner circle diameter is 100mm, and the ring thickness is 20mm. The model
After putting the mold coated with lost foam casting paint into the sand box containing bottom sand, fill the sand
Bending strength refers to the ability of materials to bend and crack continuously. HT150 has certain mechanical strength and good
The thermophysical parameters used in numerical simulation of solidification process of sand castings mainly include specific heat CP, latent heat
The external geometric dimension is 200mmx100mm, the internal geometric dimension is 150mmx50mm, and the thickness of the model is 20mm.
The roughness index of the inner cavity of the turbine casing casting channel has an important impact on the engine
HT150 belongs to medium strength gray iron castings. Gray iron has good casting performance, simple process and small casting stress,
The test results are shown in the table: Pouring position Total mold filling time (s) Average filling speed (cm/s) Side
Lost foam casting is a special gravity casting. Because of the existence of foam solid shape in the cavity, it
Shrinkage and porosity defects are common defects in sand casting production. The main purpose of numerical simulation of temperature field
Paint Total mold filling time (s) Average filling speed (cm/s) Low permeability coating 1.18 17.00 Medium permeability coating 1.14 17.54
The test results are shown in the table. Sprue height (mm) Total mold filling time (s) Average filling speed (cm/s)
The solidification process of castings includes phase change, heat and mass transfer, and the heat transfer phenomenon is in the
At present, the THERMOELASTIC-PLASTIC model in the thermal stress model of sand casting is widely used. The model does not