Control of shrinkage of steel castings for guide rails
The material of the guide rail steel castings is ZG32MnMo. Using the company’s current 3T alkaline arc furnace smelting and […]
The material of the guide rail steel castings is ZG32MnMo. Using the company’s current 3T alkaline arc furnace smelting and […]
Casting shrinkage refers to the shrinkage of the solidification and cooling process of liquid metal, which causes the dimensions of
Casting shrinkage refers to the shrinkage of the solidification and cooling process of liquid metal, which causes the dimensions of
The solidification time of a steel casting depends on the ratio of its volume to surface area, which is called
Cast steel has high pouring temperature, poor fluidity, and strong thermal impact and scouring force on the sand mold caused
Determining the pouring position is an important step in casting process design, which is related to the internal quality of
1. Difficulty in mold filling of steel castings According to the casting process manual, when the maximum contour size of
1. Structural characteristics The structure of the guide rail steel casting is shown in figure, with the following structural features.
Chapter 1: The Overall Process Flow of Sand Casting Here’s a step-by-step overview of the sand casting process, including designing models,
Based on the analysis of the structural characteristics and casting process difficulties of a certain equipment’s steel casting guide rail,
1. Orthogonal experimental design In sand mold casting, pouring temperature and pouring speed are two important parameters in the sand
Due to the defects of insufficient pouring at the top of the cylindrical part of the shell in Scheme 1
1. Chemical composition The shell steel casting is made of ZG270-500 alloy, which has a certain degree of plasticity and
Chapter 1:Survey results from the American Foundry Association: Castings manufacturers are preparing to invest in 2024 According to the latest
Steel castings are widely used in the fields of mining machinery, transportation, locomotive traction, lifting machinery, and wind power. Sand
The surface quality of steel castings after welding repair shall meet the following requirements: ① For non machined surfaces, the
For welding repair of important steel castings, post weld heat treatment is generally required to eliminate thermal stress after welding
The welding repair of steel castings should be carried out before the heat treatment of the steel castings. All welding
Preheating is a key process to ensure the welding repair performance and quality of steel castings. The preheating temperature required
Before welding repair of steel castings, necessary pre welding preparations should be carried out. Firstly, it is necessary to determine
The chemical composition and mechanical properties of steel castings must comply with the relevant provisions of GB/T 40805-2021 “General Technical
The basic requirements for welding repair of rail vehicle steel castings include: general requirements, enterprise requirements, personnel requirements, environmental requirements,
With the rapid development of high-speed trains in China, the current market holds more than 4000 trains. During the new
As shown in the figure, the steel casting after riser removal and the casting before delivery are shown. This steel
Due to the small structure of the steel casting and the relatively uniform wall thickness of the steel casting, the
CAE (Computer Aided Engineering Analysis) simulation can increase design functionality, reduce design costs, and shorten design cycles; Adopt optimization design
For steel castings, in order to ensure that the riser can effectively feed the steel castings, it is necessary to
Considering the structural characteristics of the product such as difficulty in molding ribs and small weight of steel castings, as
Name Texture of material Weight/kg Length/mm Width/mm Height/mm Maximum wall thickness/mm Minimum wall thickness/mm Gland ZG230- 450 15.5 270 270
The microhardness of the middle part of the rim and the inner rim near the spinning wheel area (upper) and