Vacuum casting process design of forklift front axle
1 Mold Design According to the overall dimension of the product, the size of sand box is 550 mm × […]
1 Mold Design According to the overall dimension of the product, the size of sand box is 550 mm × […]
1 Production Process The production process is shown in Fig. 1 ~ 5, including coating spraying, coating drying, core setting,
The casting process of crusher frame products is relatively mature, and the process design ideas are generally similar, and the
The cutterhead body produced by the company is made of ZL104 material. The cutterhead body is used to install the
As for the development of vermicular graphite cast iron technology, in 1948, the Americans applied it. However, due to the
In the process of solid solution, the alloy elements are dissolved into the base metal, the hardness and strength of
According to the above research and analysis, it is concluded that the best T6 heat treatment process for rheo SQUEEZE
A number of heat-treated samples with the size of 15 × 15 × 15mm were selected from the successful parts.
The results show that the strength of 7075 rheo squeeze casting parts can be greatly increased by aging treatment. The
The Brinell hardness values of 7075 rheo squeeze casting samples after solution treatment at different time were counted in the
After determining 475 ℃ as the best solution temperature, four 15 × 15 × 15mm heat-treated samples were taken from
It can be seen from the metallographic structure figure 1 after solution treatment at different temperatures for 2 h that
Hardness test is the most simple and easy method in mechanical property test. In order to replace some mechanical property
The DSC thermal analysis curve of 7075 aluminum alloy was tested in the experiment. According to the thermal analysis curve,
(1) The experimental scheme and process. The slurry was prepared by lspsf semi-solid pulping process, and the 7075 aluminum alloy
The effect of injection specific pressure on the mechanical properties of 7075 alloy by rheo squeeze casting is shown in
The volume of 7075 aluminum alloy shrinks when it crystallizes. For squeeze casting, solidification under pressure will increase the undercooling
Through lspsf process, connecting with the special semi-solid vertical squeeze casting equipment developed by the laboratory, and adopting reasonable process
In the middle part of the workpiece, take a test bar with a diameter of 6 mm according to the
1. Defect analysis (1) The rib plate of the cylinder body forms a grid shaped geometric hot spot with the
By analyzing the metallographic structure of the parts successfully manufactured by rheo squeeze casting, it is found that liquid phase
Figure 1 shows the metallographic structure of different parts of 7075 alloy wheel extrusion casting. It can be seen from
As shown in the figure, the die structure of squeeze casting includes upper and lower die, die base, die core,
The quality of wheel shaped rheo squeeze casting parts is closely related to the extrusion filling speed, pouring temperature, mold
In order to improve the quality of wheel shaped squeeze casting parts, the process parameters of different extrusion filling speeds
Under the condition that the pouring temperature is 630 ℃ and the extrusion filling speed is 0.4m/s, the mold temperature
Under the condition of keeping the die temperature at 160 ℃ and high extrusion speed of 0.4m/s, the pouring temperature
According to the specific parameters of semi-solid vertical squeeze casting machine, combined with the laboratory test data, the process parameters
The process of numerical simulation of AnyCasting software includes: firstly, the pre-processing is carried out by any pre, including the
Based on the theory of numerical simulation and fluid mechanics, the equations of solidification heat transfer are established Momentum conservation