Improvement of gating system for blade sand casting
From the simulation results of traditional gating system, the following two aspects should be paid attention to when designing the […]
From the simulation results of traditional gating system, the following two aspects should be paid attention to when designing the […]
After the pretreatment, the mold filling simulation experiment of blade sand casting will be carried out. The simulation results are
For the same sand casting, different pouring speed corresponds to different pouring time. In the process of molten metal entering
The pouring position of sand casting usually refers to the position of the axle housing in the mold during pouring.
The judgment of multiple hot spots is to judge the number, size and position of hot spots that may be
In the production of steel castings, the most common casting defects are shrinkage cavity and porosity. The main purpose of
The shrinkage porosity produced in the solidification process of castings is mainly predicted by using the shrinkage porosity criterion. There
In order to explore the effect of ultrasonic treatment time on the microstructure and properties of ductile iron, a group
Pouring temperature refers to the temperature when the molten metal enters the gate. If the pouring temperature is too high,
In the solidification process of sand casting, due to the solidification shrinkage of sand casting itself and the expansion of
1. Sand core mold design As shown in Figure 1, the center of the spiral case of sand core I
In the process of sand casting, liquid metal is poured into the mold and then dissipated heat to the surrounding
Niyama criterion is selected as the prediction method of shrinkage porosity of spiral bevel gear casting. As shown in figures
The figure shows the numerical simulation diagram of filling and solidification process of gear blank casting with common gating scheme
Different sand casting methods have different requirements for the mold. The sand casting mold of turbine cover casting is mainly
The figure is the schematic diagram of shrinkage defects and air pressure distribution at different positions after complete solidification of
The figure shows the numerical simulation diagram of mold filling and solidification process of sand casting with central top injection
The common Pouring Scheme of pouring riser refers to the selection of three cylindrical thermal insulation open risers, which are
Generally speaking, due to the influence of gravity, there are more sand casting defects on the upper surface of steel
The gear blank is made of 20CrMoH, which belongs to low alloy structural steel. The liquidus temperature reaches 1511 ℃,
Using 340mm feldspar ink probe, add ultrasound into the spheroidizing bag, the action time is 1min, and the indication of
Due to the high pouring temperature of steel castings, in order to improve the heat resistance of coated sand, special
After spheroidizing, the experimental molten iron is poured into the mold, ultrasonic wave is applied to one of the cavities,
This part of the experiment was carried out just after the arrival of the ultrasonic equipment. The main purpose is
1. Process optimization By analyzing the defects of the original process scheme in combination with figure 1, it can be
Compared with gray cast iron, nodular cast iron has strict requirements for chemical composition. The raw molten iron of nodular
According to the actual size and casting process of crankshaft, the laboratory test is reasonably designed. The iron mold is
One of the most important parameters in the iron mold sand coated casting process is the thickness of the sand
As shown in Figure 1, the scanning photo of impact fracture micro morphology of B2 sample of nodular cast iron
ProCAST calculates the flow field, as shown in Figure 1. It can be seen that the mold filling speed is