Optimized sand casting process scheme of gearbox shell
At the place where the upper and lower cores form a diaphragm, chromite ore sand is used to replace ordinary […]
At the place where the upper and lower cores form a diaphragm, chromite ore sand is used to replace ordinary […]
The diaphragm is connected with the main body of sand casting, stiffener, middle annular structure, oil passage and boss, resulting
The sand casting material of gearbox shell is ZL114A aluminum alloy, with high requirements for mechanical properties: tensile strength ≥
The shrinkage porosity produced in the solidification process of sand castings is mainly predicted by using the shrinkage porosity criterion.
Generally speaking, the higher the pouring temperature of sand casting, the better the fluidity of alloy liquid and the more
Because the deformation of blade sand casting is difficult to predict and control, and the deformation of blade sand casting
The setting of simulation parameters is the same as that of mold filling process. After setting, the calculation and Simulation
From the simulation results of traditional gating system, the following two aspects should be paid attention to when designing the
After the pretreatment, the mold filling simulation experiment of blade sand casting will be carried out. The simulation results are
For the same sand casting, different pouring speed corresponds to different pouring time. In the process of molten metal entering
The pouring position of sand casting usually refers to the position of the axle housing in the mold during pouring.
The judgment of multiple hot spots is to judge the number, size and position of hot spots that may be
In the production of steel castings, the most common casting defects are shrinkage cavity and porosity. The main purpose of
The shrinkage porosity produced in the solidification process of castings is mainly predicted by using the shrinkage porosity criterion. There
In order to explore the effect of ultrasonic treatment time on the microstructure and properties of ductile iron, a group
Pouring temperature refers to the temperature when the molten metal enters the gate. If the pouring temperature is too high,
In the solidification process of sand casting, due to the solidification shrinkage of sand casting itself and the expansion of
1. Sand core mold design As shown in Figure 1, the center of the spiral case of sand core I
In the process of sand casting, liquid metal is poured into the mold and then dissipated heat to the surrounding
Niyama criterion is selected as the prediction method of shrinkage porosity of spiral bevel gear casting. As shown in figures
The figure shows the numerical simulation diagram of filling and solidification process of gear blank casting with common gating scheme
Different sand casting methods have different requirements for the mold. The sand casting mold of turbine cover casting is mainly
The figure is the schematic diagram of shrinkage defects and air pressure distribution at different positions after complete solidification of
The figure shows the numerical simulation diagram of mold filling and solidification process of sand casting with central top injection
The common Pouring Scheme of pouring riser refers to the selection of three cylindrical thermal insulation open risers, which are
Generally speaking, due to the influence of gravity, there are more sand casting defects on the upper surface of steel
The gear blank is made of 20CrMoH, which belongs to low alloy structural steel. The liquidus temperature reaches 1511 ℃,
Using 340mm feldspar ink probe, add ultrasound into the spheroidizing bag, the action time is 1min, and the indication of
Due to the high pouring temperature of steel castings, in order to improve the heat resistance of coated sand, special
After spheroidizing, the experimental molten iron is poured into the mold, ultrasonic wave is applied to one of the cavities,