Technical requirements for sand casting of motor housing steel castings
The manufacturing of motor shell steel castings is relatively complex, mainly including sand casting, smelting and pouring, heat treatment, flaw […]
The manufacturing of motor shell steel castings is relatively complex, mainly including sand casting, smelting and pouring, heat treatment, flaw […]
Most of the previous studies put forward the thermodynamic and dynamic conditions of hot crack formation from the perspective of
Ester cured alkali phenolic resin is a phenolic resin formed by condensation polymerization of phenol and formaldehyde catalyzed by strong
There are two kinds of sodium silicate sand processes, CO2 sodium silicate sand process and ester hardened sodium silicate self
According to the type of manufacturing process, the motor shell can be divided into welded motor shell and sand casting
The traditional process design mainly depends on theoretical calculation and production experience. After determining the sand mold casting gating system
There are two main classification methods for sand casting gating system of mud pump body: one is that it can
The weight of the steel casting of the motor shell is 381kg, which is similar to the barrel structure. The
In view of the serious casting defects in the small batch production process of ZHY Casting motor shell steel castings,
The formation mechanism and influencing factors of hot crack casting defects are very complex. So far, there are three main
The name of furan resin sand comes from furan no bake process in English. Furan resin sand casting is a
The sand casting gating system of the mud pump body is not only the channel for the metal liquid to
Use the tool with diameter d = 30mm and bottom corner radius r = 2mm for semi rough machining, create
It is difficult to obtain accurate input parameters in sand casting simulation. For material properties, although sand casting simulation software
The figure below is a cloud diagram of local solidification time of sand casting coupling parts. At 81 seconds, the
The application of sand mold casting simulation should not only find out the causes of defects, but also put forward
The specific optimization measures are as follows: set annular external cold iron in sand core 2. The purpose of this
Considering the easy realization degree and economic factors of each measure, and using measures 2, 3 and 6, the numerical
1. Cause analysis After preliminary analysis, it is concluded that the main problem in the simulation results of tooling gating
China’s dredging industry has a long history. As early as the spring and Autumn period and the Warring States period,
In order to verify the feasibility of sand casting pouring process, the sample trial production of broken axle housing is
The gating system of the optimized two pouring schemes after adding riser and cold iron is re meshed, sand casting
Open the three-dimensional model of sand casting mold template, run the processing module of UG NX software, first open the
The sand cast chill is directly attached to the area where the riser should not be placed. In this way,
Nowadays, in the sand mold manufacturing industry, the aluminum alloy formwork for casting is usually processed and manufactured by CNC
Sand casting process equipment is the general name of molds and devices used in the process of molding, core making
The numerical simulation of temperature field is the basis and core module of ProCAST software simulation. Through the simulation of
During sand casting, under the action of gravity, the liquid metal first enters the mold cavity through the sprue, enters
When CAD and CAE technology are used to assist the design of gating and riser system of sand casting coupling
Figures (a) and (b) reflect the flow of liquid metal in the sand casting axle housing when the liquid metal