Casting defects of large idler
1. Casting process plan The supporting roller is generally made of ZG42Cr1Mo, ZG35Cr1Mo or similar materials. The hardness of the […]
1. Casting process plan The supporting roller is generally made of ZG42Cr1Mo, ZG35Cr1Mo or similar materials. The hardness of the […]
Figure 1 a) ~ C) shows the top injection solidification process. In step 620, it can be seen that the
1. Causes The sand mold at the upper part of the outer rim of the casting supporting roller is a
Industrial rotary kilns are widely used in cement, metallurgical pellets, active lime, chemical and other industries. The supporting roller is
The casting simulation technology originated in the 1940s. With the support of the American Foundry Association, Professor paschkis of Columbia
Sand mold casting is a process of pouring high-temperature liquid metal into the mold cavity, cooling and solidification into rough
Fig. 1 a) ~ F) shows the change process of mold filling temperature field of top injection trial production scheme.
The casting process design and casting process of high strength and Toughness Nodular Cast Iron for automobile hub support were
Fig. 1 is a sectional view of the solidification time distribution during bottom injection. It can be seen that the
1.Optimize the sprue The vertical sprue is changed to a “2” shape sprue, that is, a bend is set on
According to the structural characteristics of the product and referring to the results of similar products after production, two process
Starting from the practical application of sand casting production process, the process design and material properties of nodular cast iron
Figure 1 a) ~ g) shows the change process of mold filling temperature field of bottom injection trial production scheme.
The casting process of hub support is simulated and calculated by using magma simulation software, the shortcomings of the original
The powerful surface function of UG is used to carry out three-dimensional modeling of complex long forks. The feature modeling
There are two main classification methods of gating system: one is divided into closed type, semi closed type and open
ZHY casting successively adopts two trial casting schemes of bottom injection and top injection to produce the complex ductile iron
The selection of chemical composition should be considered from two aspects: ensuring good mechanical properties and casting properties of castings.
By individually adjusting the corresponding parameters of the example, we can intuitively understand the influence of these conditions on the
The steam turbine end cover is used to seal the steam in the condensate. It has high requirements on the
In order to obtain nodular cast iron that meets the requirements of high strength and toughness of automobile hub support,
Graphite expansion will occur in the solidification process of iron castings. While the liquid metal shrinks, the graphite expansion in
The material of a flat casting is aluminum alloy alsi17cu3. The liquidus temperature is 636 ℃, the solidus temperature is
The main function of the casting process numerical simulation software is to simulate and predict the formation of shrinkage porosity
The methods for solving the differential equation of heat conduction in solidification process mainly include finite element method (FEM), finite
1. Solutions to “gap” casting defects After many tests, we finally understand that we must systematically match the three process
Furan resin sand is used for molding, and the 24h strength of sand mold (core) is controlled σ b≥1.0 MPa;
The high appearance quality of lost foam casting products is one of its advantages, but its internal quality is difficult
The causes of casting defects are all from the poor casting process design and structural design of the mold; The
The castings without riser system were introduced into magma, and the pouring posture of the connecting flange at the top