Influence of casting defect location
Taking the circular casting defect with radius r as an example, the influence of the distance between the hole center […]
Taking the circular casting defect with radius r as an example, the influence of the distance between the hole center […]
Under the action of alternating load, even if the stress amplitude is far less than the yield strength of the
The setting of simulation pretreatment mainly includes the selection of simulation items, material selection rules, heat exchange conditions, pouring conditions
Fig. 1 shows the current mainstream pump casing casting process. The water system is injected at the parting surface height
Hub support is an important supporting component of automobile suspension system. During automobile driving, it mainly bears alternating impact load,
The shape of casting defects includes a variety of irregular shapes, but the effect on stress concentration can be attributed
In order to make the simulation results compare with the measured temperature curve, the established geometric model should be the
1.First process improvement and verification tracking (1) Change to bottom pouring system. The layout of the ingate of the casting
With the increasing maturity of computer technology, casting simulation software tends to be improved. Casting numerical simulation technology has become
Through the discussion and application of metal subsidy, dark subsidy and heat subsidy, it can be seen that these three
Combined with the actual solidification process of sand castings, the three-dimensional model is established through UG, and ProCAST is used
Casting simulation technology first rose abroad in the 1960s. Denmark, the United States, Germany, Japan and other countries have successively
The change of interfacial heat transfer coefficient with time obtained by back calculation can only be used to determine the
Another subsidy method that does not require product structure design changes is heating subsidy. The heating subsidy is to add
According to fracture mechanics, once the position of a certain point in the area near the top of the casting
As we all know, the casting process is an extremely complex high-temperature, dynamic and changing process, and the casting defects
1. Cold cracking casting defect Cold cracking casting defect refers to the crack caused by the casting stress greater than
After the interface heat flow and temperature field data are solved by the inverse calculation program, the part of the
After sampling the casting defect location, the scanning electron microscope was used for analysis. After ultrasonic cleaning, the casting defect
Since there are certain limitations and uneconomies in increasing metal subsidies, it is necessary to consider a process scheme that
(1) The defects of the anchor support and the outlet flange are close to the processing surface, and the processing
The cylinder head of a certain type of diesel engine produced by ZHY Casting factory has complex structure, compact layout,
For commonly used aluminum alloy materials, the crack propagation life and crack nucleation (initiation) life account for about 30% ~
As a common casting surface defect, sand inclusion casting defect often occurs in wet casting thick plate castings. Typical sand
According to the macroscopic definition formula of interface heat transfer coefficient, it is necessary to know the temperature T1 of
Metal subsidy is one of the most common subsidies. Metal subsidy refers to the structure subsidized on the basis of
As for the calculation of the stress intensity factor of casting defects, scholars have made a lot of efforts and
Porosity casting defect refers to the defect caused by the bubbles left in the casting before the liquid metal solidifies
The temperature data at the thermocouple measured in the experiment are sorted into the data form required by the inverse
With the continuous development and progress of casting technology, the casting structure under the new technical conditions has many advantages