Numerical simulation and result analysis of nodular cast iron process of hub support
The casting process of hub support is simulated and calculated by using magma simulation software, the shortcomings of the original […]
The casting process of hub support is simulated and calculated by using magma simulation software, the shortcomings of the original […]
The powerful surface function of UG is used to carry out three-dimensional modeling of complex long forks. The feature modeling
There are two main classification methods of gating system: one is divided into closed type, semi closed type and open
ZHY casting successively adopts two trial casting schemes of bottom injection and top injection to produce the complex ductile iron
The selection of chemical composition should be considered from two aspects: ensuring good mechanical properties and casting properties of castings.
By individually adjusting the corresponding parameters of the example, we can intuitively understand the influence of these conditions on the
The steam turbine end cover is used to seal the steam in the condensate. It has high requirements on the
In order to obtain nodular cast iron that meets the requirements of high strength and toughness of automobile hub support,
Graphite expansion will occur in the solidification process of iron castings. While the liquid metal shrinks, the graphite expansion in
The material of a flat casting is aluminum alloy alsi17cu3. The liquidus temperature is 636 ℃, the solidus temperature is
The main function of the casting process numerical simulation software is to simulate and predict the formation of shrinkage porosity
The methods for solving the differential equation of heat conduction in solidification process mainly include finite element method (FEM), finite
1. Solutions to “gap” casting defects After many tests, we finally understand that we must systematically match the three process
Furan resin sand is used for molding, and the 24h strength of sand mold (core) is controlled σ b≥1.0 MPa;
The high appearance quality of lost foam casting products is one of its advantages, but its internal quality is difficult
The causes of casting defects are all from the poor casting process design and structural design of the mold; The
The castings without riser system were introduced into magma, and the pouring posture of the connecting flange at the top
Taking the circular casting defect with radius r as an example, the influence of the distance between the hole center
Under the action of alternating load, even if the stress amplitude is far less than the yield strength of the
The setting of simulation pretreatment mainly includes the selection of simulation items, material selection rules, heat exchange conditions, pouring conditions
Fig. 1 shows the current mainstream pump casing casting process. The water system is injected at the parting surface height
Hub support is an important supporting component of automobile suspension system. During automobile driving, it mainly bears alternating impact load,
The shape of casting defects includes a variety of irregular shapes, but the effect on stress concentration can be attributed
In order to make the simulation results compare with the measured temperature curve, the established geometric model should be the
1.First process improvement and verification tracking (1) Change to bottom pouring system. The layout of the ingate of the casting
With the increasing maturity of computer technology, casting simulation software tends to be improved. Casting numerical simulation technology has become
Through the discussion and application of metal subsidy, dark subsidy and heat subsidy, it can be seen that these three
Combined with the actual solidification process of sand castings, the three-dimensional model is established through UG, and ProCAST is used
Casting simulation technology first rose abroad in the 1960s. Denmark, the United States, Germany, Japan and other countries have successively
The change of interfacial heat transfer coefficient with time obtained by back calculation can only be used to determine the