Lost foam casting pouring
Pouring has a great influence on the quality of castings. The more complex the pattern is, the more important it […]
Pouring has a great influence on the quality of castings. The more complex the pattern is, the more important it […]
(1) Sample preparation. Cut the samples of three components into 10 mm by wire cutting machine × 10 mm ×
Sand casting steel rolling stand is a typical large steel casting widely used. It is one of the important components
The outer circle diameter is 150mm, the inner circle diameter is 100mm, and the ring thickness is 20mm. The model
After putting the mold coated with lost foam casting paint into the sand box containing bottom sand, fill the sand
Bending strength refers to the ability of materials to bend and crack continuously. HT150 has certain mechanical strength and good
The thermophysical parameters used in numerical simulation of solidification process of sand castings mainly include specific heat CP, latent heat
The external geometric dimension is 200mmx100mm, the internal geometric dimension is 150mmx50mm, and the thickness of the model is 20mm.
The roughness index of the inner cavity of the turbine casing casting channel has an important impact on the engine
HT150 belongs to medium strength gray iron castings. Gray iron has good casting performance, simple process and small casting stress,
The test results are shown in the table: Pouring position Total mold filling time (s) Average filling speed (cm/s) Side
Lost foam casting is a special gravity casting. Because of the existence of foam solid shape in the cavity, it
Shrinkage and porosity defects are common defects in sand casting production. The main purpose of numerical simulation of temperature field
Paint Total mold filling time (s) Average filling speed (cm/s) Low permeability coating 1.18 17.00 Medium permeability coating 1.14 17.54
The test results are shown in the table. Sprue height (mm) Total mold filling time (s) Average filling speed (cm/s)
The solidification process of castings includes phase change, heat and mass transfer, and the heat transfer phenomenon is in the
At present, the THERMOELASTIC-PLASTIC model in the thermal stress model of sand casting is widely used. The model does not
Figure 1 shows the displacement and overall deformation distribution of sand casting frame after cooling, dropping and unpacking. As can
Reasonable experimental device is designed for the measurement of thermophysical parameters of glass quartz sand used in actual sand casting
The test results are shown in the table. Pattern density (g/I) Total mold filling time (s) Average filling speed (cm/s)
The changing trend of the influence of pouring temperature on the average mold filling speed of molten metal in lost
After the sand casting frame is poured, it is cooled in the mold cavity until the central riser reaches a
With the rapid development of China’s energy, metallurgy and other industries, the trend of large-scale equipment urgently needs high-quality steel
In the filling process of liquid metal in gray iron lost foam casting, there is an air gap between the
Since the early 1980s, fata company of Italy, in cooperation with sapolest company of France, has designed and manufactured several
The test results are shown in the table: Pouring temperature (℃) Total mold filling time (s) Average filling speed (cm/s)
In the post-processing results of stress field in ProCAST software, there is an option to judge the hot crack trend
China has also carried out numerical simulation research on solidification of sand castings since 1978. Although it started relatively late,
In terms of lost foam casting for mass production, it can be divided into two categories according to the current
Lost foam casting coating is different from traditional sand mold coating. The surface of lost foam castings is the inner