Casting Defects and Causes of Automobile Shell Castings
A company used the wet casting method to produce a certain type of automobile shell castings, which are made of […]
A company used the wet casting method to produce a certain type of automobile shell castings, which are made of […]
Through the understanding of the existing casting process of turbocharger, combined with the current situation of the casting process and
Casting defect Cause Improvement measures Unqualified chemical composition The composition of master alloy ingot is unqualified, and the burden of
Casting defect Cause Improvement measures White skirt The temperature of molten aluminum is low, and the heat conduction differential ripening
1. Nodular cast iron molding process The two box core molding is adopted to enlarge the sand filling core of
Nodular cast iron intercooler base pipe is an innovative design for the company’s large internal combustion engine. The material is
1. Location and shape of crack defects in cylinder block castings During the trial production process, cracks were found between
ZHY casting assisted in the development of a new 16 l natural gas engine. The cylinder block is one of
At present, the requirements for energy conservation and emission reduction of passenger vehicles at home and abroad are becoming higher
The counterweight can adjust the service quality of the tractor and the mass distribution of the front and rear wheels,
1. Causes Cracking of the supporting wheel The crack shape of the casting defect is fine and straight. The crack
1. Causes In the semi finishing stage after quenching and tempering, it was found that the nozzle end face had
1. Causes Through the collection and analysis of more than 100 casting idlers, a total of 12 casting idlers have
1. Casting process plan The supporting roller is generally made of ZG42Cr1Mo, ZG35Cr1Mo or similar materials. The hardness of the
According to the structural characteristics of the product and referring to the results of similar products after production, two process
Starting from the practical application of sand casting production process, the process design and material properties of nodular cast iron
Figure 1 a) ~ g) shows the change process of mold filling temperature field of bottom injection trial production scheme.
The casting process of hub support is simulated and calculated by using magma simulation software, the shortcomings of the original
By individually adjusting the corresponding parameters of the example, we can intuitively understand the influence of these conditions on the
1. Solutions to “gap” casting defects After many tests, we finally understand that we must systematically match the three process
The causes of casting defects are all from the poor casting process design and structural design of the mold; The
Taking the circular casting defect with radius r as an example, the influence of the distance between the hole center
Under the action of alternating load, even if the stress amplitude is far less than the yield strength of the
The shape of casting defects includes a variety of irregular shapes, but the effect on stress concentration can be attributed
1.First process improvement and verification tracking (1) Change to bottom pouring system. The layout of the ingate of the casting
According to fracture mechanics, once the position of a certain point in the area near the top of the casting
1. Cold cracking casting defect Cold cracking casting defect refers to the crack caused by the casting stress greater than
After sampling the casting defect location, the scanning electron microscope was used for analysis. After ultrasonic cleaning, the casting defect
The cylinder head of a certain type of diesel engine produced by ZHY Casting factory has complex structure, compact layout,
For commonly used aluminum alloy materials, the crack propagation life and crack nucleation (initiation) life account for about 30% ~