Pouring and inspection of sand castings for engine cylinder head
According to the process scheme optimized by previous simulation, the manufacturing process of sand casting scheme is used for sand […]
According to the process scheme optimized by previous simulation, the manufacturing process of sand casting scheme is used for sand […]
In the design of casting sand mold, the structure for installing cold iron is designed according to the size and
The manufacturing process of the scheme is used for the manufacturing and processing of casting sand mold, and the coated
1. Casting analysis and selection of sand casting process As shown in Figure 1, the cylinder head of passenger car
The major assemblies of auto parts, such as drive axle assembly, engine assembly and gearbox assembly, are inseparable from the
Gray cast iron cylinder head pig iron is added according to 5%, 10%, 15% and 20% of the total charge.
Generally speaking, the hardness is positively correlated with the tensile strength and wear resistance of gray cast iron, while the
1.First process improvement and verification tracking (1) Change to bottom pouring system. The layout of the ingate of the casting
After sampling the casting defect location, the scanning electron microscope was used for analysis. After ultrasonic cleaning, the casting defect
The cylinder head of a certain type of diesel engine produced by ZHY Casting factory has complex structure, compact layout,
A set of gravity casting mould for aluminum alloy cylinder head was sent to the casting workshop. After trial production
The sand cores in the inner cavity of the cylinder head produced by the coated sand process are (generally refers
In casting production, due to the uneven wall thickness of the gray cast iron cylinder head, it is easy to
1. Casting process Adopt the core assembly and vertical pouring process, pre assemble the base core, water jacket core, airway
The tensile strength of gray cast iron cylinder head body is required to reach 300 MPa, and the tensile strength
With the continuous improvement of the quality requirements of diesel engine products in the whole machine factory, higher and higher
The existing mould and the cast cylinder head with grinding problems are shown in Figure 1. As shown in Figure
At present, there are two main structures at the push rod hole of diesel engine cylinder head. One is that
At present, there are generally two kinds of structures at the cylinder head injector of diesel engine. One is press
Intelligent manufacturing and green manufacturing are the development direction of China’s manufacturing industry. As the foundation of machinery manufacturing industry,
Cylinder head is one of the key components in engine parts. When a cylinder head product model is transformed into
With the implementation of the “Three Guarantees” responsibility system in the international automobile industry, the quality requirements of automobile parts
The cylinder heads of high-speed and heavy-duty marine diesel engines are mostly high toughness ductile iron (see Figure 1). The
1. Current situation description and cause analysis For the cylinder block developed by ZHY casting in the early stage, there
ProCAST software is used as sand mold casting simulation software to solve the interface heat transfer coefficient, but there are
According to the design of sand core, riser and gating system, the general assembly drawing and explosion drawing of sand
The reasonable gating system, riser, pouring temperature, pouring speed and other boundary conditions are optimized by using the criteria of
Through the research, a complete process route of rapid sand mold casting is obtained. ① ugnx8 0 software to establish
According to the analysis of sand casting process, the design of three gating systems is put forward. The influence of
According to the sand mold casting process CAD system developed by the laboratory, the casting process design is carried out.