Heat transfer in lost foam casting solidification process
The solidification process of castings includes phase change, heat and mass transfer, and the heat transfer phenomenon is in the […]
The solidification process of castings includes phase change, heat and mass transfer, and the heat transfer phenomenon is in the […]
The test results are shown in the table. Pattern density (g/I) Total mold filling time (s) Average filling speed (cm/s)
The changing trend of the influence of pouring temperature on the average mold filling speed of molten metal in lost
In the filling process of liquid metal in gray iron lost foam casting, there is an air gap between the
Since the early 1980s, fata company of Italy, in cooperation with sapolest company of France, has designed and manufactured several
The test results are shown in the table: Pouring temperature (℃) Total mold filling time (s) Average filling speed (cm/s)
In terms of lost foam casting for mass production, it can be divided into two categories according to the current
Lost foam casting coating is different from traditional sand mold coating. The surface of lost foam castings is the inner
In Britain, the earliest application of lost foam casting is the British cast steel research and Trade Association, whose method
Japan has used this method to produce large castings since the 1960s, such as Kobe iron Institute, which is still
The coating raw material lost foam casting coating is composed of refractory, binder, carrier, suspending agent and special additives such
The United States was the first country to apply the lost foam casting method and was the first to carry
The theoretical research of lost foam casting started late. In the 1950s and 1960s, some research was carried out on
Lost foam casting has outstanding advantages, which has attracted more and more attention of foundry workers in recent years. Lost
The selection of negative pressure degree is particularly critical in vacuum negative pressure lost foam casting. A large number of
Lost foam casting molding is completed by model disappearance, decomposition products escaping from the mold, and liquid metal replacement model.
Lost foam casting method was first successfully tested by American h.f.shroyer in 1956, and was published in the form of
On the whole, China’s technology is still at a low level. There is still a big gap between China and
Foamed plastic plays a very important role in lost foam casting, and its quality will directly affect the quality of
The “white zone” technology and equipment of China’s lost foam casting is the weakest link, mainly including the following: Development
The lost foam casting method takes foamed plastic expandable foam polystyrene or polymethylmethacrylate as the model, and applies fire-resistant coating
Insufficient attention to the basic research work of lost foam casting technology, too little investment and low level have become
Puqiao company of the French group obtained the patent of EPC isostatic pressing process, and used this process to organize
As early as the late 1970s, China has studied the application of lost foam casting in mass production, which is
Foundry, a traditional industry with a civilization history of 6000 years in China, is increasingly facing the challenges of the
Based on the existing working conditions of the factory (sand box size, sprue specification, ladle specification, automatic pouring line, etc.),
1. Production conditions of Lost Foam Casting Thin-wall gray cast iron gearbox shell The production conditions and parameters of Lost
1) The lost foam casting process of nodular iron shell with relatively complex shape is successfully analyzed by ProCAST software,
Through the analysis of the problems in the actual production of the original lost foam casting process and the ProCAST
The numerical simulation of lost foam casting filling process is shown in the figure. The whole filling process is stable