The Hidden Dangers: Uncovering Internal Defects in Heat Treated Components
Internal defects in heat-treated components can pose significant risks to their structural integrity and performance. Detecting and addressing these hidden […]
Internal defects in heat-treated components can pose significant risks to their structural integrity and performance. Detecting and addressing these hidden […]
Tracing the root causes of casting defects requires a systematic approach and careful analysis of various factors involved in the
Cut the bar tensile specimen from the inner rim part along the tangent direction. The tensile test shall be conducted
Quality control is crucial in steel casting to ensure the production of high-performance components. Here are some key aspects of
The metallographic sample of longitudinal section is cut from the inner rim of the spinning blank rim. The sample is
The process flow of aluminum alloy wheel casting+spinning composite forming (referred to as casting and spinning): molten aluminum melting –
The geometry and size of the cast spinning wheel of the aluminum alloy wheel directly affect the contact area between
Taking a certain type of wheel as the research object, the A356 cast-rotating aluminum alloy wheel blank is mainly manufactured
A356 alloy has good casting performance, and can obtain high strength and good plasticity after heat treatment. At present, A356
Under the conditions of the same mold locking force, injection force, mold filling speed and pouring temperature (700 ℃), X-ray
The mechanical properties of AlSi7Mg alloy specimens prepared at different mold preheating temperatures were tested under the same mold locking
Si Mg Ti Sr Zn Cu Al 7.275 0.391% 0.0518% 0.0123% 0.00089% 0.00197% 92.2% Table 1 shows the chemical composition
AlSi7Mg alloy has been widely used in aerospace and automotive industry due to its excellent formability, high corrosion resistance and
According to the simulation results of the gear box, the prototype is trial-produced. The mechanical properties, metallography, magnetic particle inspection
40/70 mesh wood modified furan resin sand is used for manual molding, and the ratio of curing agent is 65wt.%
The furnace charge is mainly pig iron, scrap steel and return charge, which are melted by medium frequency induction furnace.
With the rapid development of China’s rail transit equipment, China has been at the forefront of the world in the
The gravity top-pouring casting process is selected. Due to the complex internal structure of the turbine guide casting, hot spots
As shown in the figure, the finished product of the investment casting of the turbine guide poured by this gating
As shown in the figure, the solid fraction and shrinkage porosity distribution of the gating system, where the shrinkage porosity
The premature solidification at the intersection of the inner runner and the investment casting of the turbine guide in the
The solidification process of the investment casting of the turbine guide is shown in Figure (a). The melt begins to
According to the structure and size requirements of turbine guide and the characteristics of K438 alloy, vacuum investment casting is
Quenching is a critical step in the heat treatment process that involves rapid cooling of the heated component to achieve
The investment casting material K438 of turbine guide is a nickel-base superalloy widely used in aerospace and has excellent high-temperature
The turbine guide studied is composed of inner ring, blade and outer ring, and is in a complex frame structure.
In the past 20 years, China has vigorously developed advanced aerospace manufacturing technology, and the design structure of parts is
The investment casting process is used to produce 100 rod-shaped titanium alloy castings in batches. The cast titanium alloy castings
The wax mold is made with medium-temperature wax, the gating system scheme is the optimized investment casting process scheme for
Through the simulation analysis of two investment casting process schemes, it is determined that the theoretical scheme of proportional solidification