The Impact of Casting Defects on Industrial Product Quality
In the industrial sector, casting is a prevalent manufacturing process, appreciated for its versatility and efficiency. However, the presence of […]
In the industrial sector, casting is a prevalent manufacturing process, appreciated for its versatility and efficiency. However, the presence of […]
The quality of a cast component greatly depends on its freedom from defects. However, despite careful process control, casting defects
Casting, though an efficient and versatile method for manufacturing a wide range of components, is not without its potential flaws.
Casting defects significantly affect the performance, durability, and aesthetics of the final product. Among the most common defects are porosity,
Casting defects are irregularities that can compromise the utility, aesthetics, and integrity of cast parts. These defects, often a result
Based on the experimental results, a second-order response surface model was constructed and the regression model was tested. The results
Casting defects can pose significant challenges in the manufacturing process, affecting the quality and performance of castings. However, these defects
After successfully carrying out the above tests, the company canceled the pulverized coal in the molding process of the existing
Based on the analysis of simulation results and actual defect locations of steering knuckle steel castings, it can be seen
The structure of the steering knuckle steel casting is irregular, with a complex thin-walled structure below the parting surface, while
As shown in the figure, the shrinkage casting defects produced by automobile steering knuckle during actual production are mostly distributed
The casting process design involves the process design of the part itself, the design of the gating system and the
The impeller in question is made of ZTC4 titanium alloy, and its chemical composition should meet the requirements of Cast
The material grade of titanium alloy fan impeller produced by a factory is ZTC4, with a diameter of 1.3m. It
Figure 1 shows the flange bonnet casting with blocked feeding channel. There are shrinkage defects at A and B of
In order to analyze the stress and deformation of casting diaphragms before and after repair welding, a three-dimensional solid model
In the actual production process, it is found that the processed casting sand mold has the following two main defects:
It can be seen from the table that under the pouring temperature of 1420 ℃ and 1450 ℃, the mold
The design of inner gate has a very important impact on the casting quality, because the flow direction and speed
1. Mold filling simulation process and analysis Figure 1 shows the filling state of the new process numerical simulation at
In the casting process of nodular cast iron piston ring, it can be divided into two types: single piece casting,
1. Main structural characteristics of vertical column The vertical lathe column casting is a super large, super heavy and high-strength
C Si Mn P S Cr Mo 0.32-0.42 0.20-0.45 0.50-0.80 ≤0.025 ≤0.025 0.80-1.20 0.20-0.30 The planet carrier is made of
In view of the casting defects of the compressor diaphragm in the casting process, the mechanical properties of the casting
Cast diaphragms are the main stator components in centrifugal compressors. According to the different arrangement positions and functions of cast
The casting defect samples were analyzed by energy spectrum, and the scanning positions of energy spectrum points were shown in
The defect samples are analyzed by energy spectrum, and the scanning positions of energy spectrum points are shown in Figure
Energy spectrum analysis of casting defect samples; For example, the table shows the element composition of each scanning point in
At a higher magnification of the scanning electron microscope, the casting defects of the three samples are as shown in
For defects visible to the naked eye on the casting surface and the parts with defects found during flaw detection,