Design of lost foam casting process simulation experiment
In the study of lost foam casting process, the process parameters that have a great impact on the quality of […]
In the study of lost foam casting process, the process parameters that have a great impact on the quality of […]
Figure 1 and Figure 2 show HT250 and HT200 gray cast iron respectively Φ The matrix structure of 30mm test
At the front of the lost foam casting filling mold, due to the reaction of metal liquid and foam, the
Figure 1 and Figure 2 show the graphite structure of HT250 and HT200 gray cast iron under the conditions of
The research on filling shape and filling speed not only has an important impact on the establishment of numerical simulation
Lost foam casting can also be called negative pressure or dry sand casting, because its characteristic is to use negative
ProCAST is a professional computer simulation software for optimizing lost foam casting process. We can use ProCAST simulation software to
In recent years, due to the development and application of various precision molding technologies, the casting process simulation technology has
1. Sample preparation According to the requirements of GB / t9439-2010 lost foam casting gray iron castings, it is used
The research on the lost foam casting process of gray cast iron gearbox box is studied. Firstly, the three-dimensional modeling
Lost foam casting process technology is a major trend in the development of foundry industry in the future. It is
Because there is no solid phase in the initial state of the mold cavity during the micro model calculation, and
At the same time, considering the pressure and speed in the filling process of lost foam castings, so far, the
1) Technical aspects of using water slag iron to produce gray iron castings: due to the limitations of actual factory
According to the forming and manufacturing process of output shaft shell, different casting enterprises adopt different molding lost foam process
SCRATA association is the first company in Britain to apply lost foam casting process, and its process method is replica
According to different discrete methods, the solution methods of numerical model in lost foam casting solidification process mainly include finite
In 1956, the American H.F.Shroyer invented the method of real casting, and won the US patent in 1958. It was
Aiming at the common defects in the process of aluminum alloy lost foam casting, the following measures have been widely
The defects can not be reduced to a qualified level by adjusting the pouring temperature. Therefore, lost foam casting thin-walled
1. Grid division and process parameter setting The three-dimensional modeling software (ugnx6. O) is used to accurately model the liner
Referring to machine tool castings in the early stage, considering the factor of thin wall, the pouring temperature was increased
The size of ball mill liner in lost foam casting should consider the factors such as convenient handling, loading and
The lost foam casting thin-walled gray cast iron gearbox shell casting with the improved gating system is adopted. The qualification
Lost foam casting has the advantages of high dimensional accuracy, smooth surface and less pollution. Compared with the traditional molding
Flywheel is a part of engine components. Its product surface is fully processed. The dynamic balance test of parts. Although
Under the same production conditions, the process yield and scrap rate of three different casting process schemes were obtained. Scheme
Using proe software for three-dimensional modeling and ProCAST software as simulation analysis means, the casting process of ductile iron shell
The change diagram of critical solid rate during solidification of lost foam castings is shown in Figure 1. It can
Compared with ordinary sand casting, the solidification characteristics of lost foam casting are also different, mainly in the following aspects: